ARCTIC CAT Snowmobile T500 Replacement Parts Manual 2008
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🏷️ Basic Information Identification Make: Arctic Cat Model: T500 Model Variant: T500 Touring Year: 2008 Product Type: Parts Manual Product Identifier: OEM Replacement Parts Manual Generation Model Generation: Specific to 2008 T500 model 👋 Introduction Market Position Target Audience: Arctic Cat T500 owners, snowmobile enthusiasts, DIY mechanics, service technicians seeking parts information. Competitive Analysis Value Proposition: Provides direct access to OEM part numbers, enabling cost savings by avoiding dealer markup for information and facilitating independent parts sourcing. Key Features Illustrated Diagrams: Features detailed exploded views for clear visualization of component placement and relationships. Part Number Listing: Includes a comprehensive catalog of OEM part numbers for ordering. Ease Of Use: Designed for accessibility, allowing users with varying technical expertise to identify parts. Cost Savings Potential: Empowers users to source parts independently, bypassing dealership service fees for part lookups. 📋 Manual Details Coverage Areas Engine Coverage: Complete engine component breakdown Drivetrain Coverage: Clutch system, drive and driven sprockets, chaincase components Suspension Coverage: Front and rear suspension components, shock absorbers, springs, spindles Chassis Coverage: Frame components, tunnel, seat, handlebars, body panels Electrical Coverage: Ignition system, lighting, switches, wiring harness components (diagrams not typically in parts manuals, but component identification is) Fuel System Coverage: Carburetor components, fuel pump (if applicable), fuel lines Braking System Coverage: Brake caliper, rotor, master cylinder, brake lines Track And Skid Coverage: Track components, idler wheels, bogie wheels, skis, ski spindles Page Count Estimated Page Count: Varies by specific model, but typically 150-300+ pages for a comprehensive parts manual Manual Type Type: Parts Catalog / Parts Manual Language Language: English Format File Format: PDF Compatibility: PC & MAC Computers Download Method: Instant download after payment Requirements: Adobe PDF Reader 📖 Manual Coverage Systems Covered Engine Systems: Cylinder block, cylinder head, pistons, crankshaft, lubrication system, cooling system, exhaust system components Drivetrain Systems: Primary and secondary clutch assemblies, drive chain, chaincase components, drive axle, track drive system Suspension Systems: Front IFS (Independent Front Suspension) components, rear coupled suspension components, shock absorbers, springs, control arms, spindles, rails Chassis And Body: Frame structure, tunnel, running boards, seat assembly, handlebar assembly, windshield, side panels, hood, decals Fuel And Carburetion: Carburetor models (e.g., Mikuni), jetting components, fuel pump, fuel tank, fuel lines, oil injection system components Braking Components: Hydraulic brake system, caliper, rotor, master cylinder, brake lever, brake lines, brake pads Steering And Controls: Steering column, tie rods, skis, ski loops, throttle assembly, brake lever, hand warmers (component identification) Electrical Components: Ignition coil, spark plugs, stator, flywheel, voltage regulator, battery (if applicable), starter motor, lighting components, switches, sensors (component identification) Procedures Included Disassembly Guidance: Illustrated exploded views facilitate disassembly by identifying component relationships and fastener locations. Assembly Guidance: Exploded diagrams provide a visual roadmap for correct reassembly of components. Part Identification: Explicit listing of OEM part numbers for all components, crucial for ordering correct replacements. Troubleshooting Support: While not a diagnostic manual, correct part identification aids in troubleshooting by confirming component integrity. Technical Depth Depth Level: Component-level identification and relationships, essential for repair and replacement planning. Diagram Quality: Detailed exploded views with clear labeling and part numbers. Completeness: Comprehensive coverage of all replaceable parts for the specified model year. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Likely searchable text content if generated from a digital source, allowing quick finding of part numbers. Print Quality Printability: Pages are printable on demand, allowing users to print only necessary sections. Binding Type Digital Binding: N/A (Digital Download) Paper Type Digital Medium: Electronic file ⚙️ Engine Specifications Primary Engine Engine Type: 2-stroke, Twin Cylinder Engine Displacement: Likely around 498cc (based on 'T500' designation, actual spec requires confirmation from specific model data) Performance Cooling System: Liquid-cooled (typical for this class) Fuel System Fuel Delivery: Carbureted (likely Mikuni VM Series Twin) Carburetor Model Example: e.g., Mikuni VM34 Lubrication Oil System: Oil Injection System (premix likely also supported, but injection is standard) Ignition Ignition Type: CDI (Capacitor Discharge Ignition) 🔧 Transmission Standard Transmission Type: CVT (Continuously Variable Transmission) Clutch System: Arctic (Drive Clutch) and Roller Secondary Clutch Drive System: Chaincase with single-speed reduction gear Features Belt Designation: Specific CVT belt part number required, not provided in this description. 📐 Dimensions Exterior Track Width: Typically 15 inches for touring models of this era. Track Length: Commonly 136 inches for touring models. Weights Dry Weight: Estimated around 550-600 lbs (specific data not provided). 🛡️ Safety Features Active Features Braking System Type: Hydraulic disc brake Passive Features Throttle Safety: Self-returning throttle lever with integrated thumb throttle design. 💡 Technology Features Infotainment Dashboard Components: Speedometer, tachometer, odometer, engine temp gauge (component identification only). Driver Assistance Lighting: Headlights, taillights, brake lights (component part numbers provided). 🔧 Maintenance Service Intervals Clutch Inspection: Regular inspection of drive and driven clutches for belt wear, damage, and proper operation recommended annually or after significant usage. Track Tension:...
Arctic Cat T500 owners, snowmobile enthusiasts, DIY mechanics, service technicians seeking parts information.
Competitive Analysis
Value Proposition:
Provides direct access to OEM part numbers, enabling cost savings by avoiding dealer markup for information and facilitating independent parts sourcing.
Key Features
Illustrated Diagrams:
Features detailed exploded views for clear visualization of component placement and relationships.
Part Number Listing:
Includes a comprehensive catalog of OEM part numbers for ordering.
Ease Of Use:
Designed for accessibility, allowing users with varying technical expertise to identify parts.
Cost Savings Potential:
Empowers users to source parts independently, bypassing dealership service fees for part lookups.
📋 Manual Details
Coverage Areas
Engine Coverage:
Complete engine component breakdown
Drivetrain Coverage:
Clutch system, drive and driven sprockets, chaincase components
Suspension Coverage:
Front and rear suspension components, shock absorbers, springs, spindles
Chassis Coverage:
Frame components, tunnel, seat, handlebars, body panels
Electrical Coverage:
Ignition system, lighting, switches, wiring harness components (diagrams not typically in parts manuals, but component identification is)
Headlights, taillights, brake lights (component part numbers provided).
🔧 Maintenance
Service Intervals
Clutch Inspection:
Regular inspection of drive and driven clutches for belt wear, damage, and proper operation recommended annually or after significant usage.
Track Tension:
Periodic adjustment of track tension is critical for optimal performance and longevity. (Manual assists in identifying tensioning components).
Suspension Lubrication:
Greasing of suspension pivot points and shock mounts should be performed as per owner's manual recommendations (parts manual helps identify grease fittings).
Fluid Specifications
Chaincase Oil:
Specific gear oil type (e.g., 0W-30 Synthetic Gear Lube) and capacity will be detailed in the full service manual, but components are listed here.
Coolant Type:
Ethylene Glycol based antifreeze (e.g., 50/50 mix) for liquid-cooled engines.
Carburetor Cleaning:
Components for cleaning such as jets, needles, and floats are identifiable.
Known Issues
Cvtbelt Wear:
CVT belt wear is a common maintenance item across all CVT-equipped snowmobiles. This manual helps identify belt replacement part numbers.
Suspension Component Wear:
Wear in suspension bushings and ball joints can occur with high mileage, this manual identifies these parts for replacement.
Carburetor Performance:
Carburetors can require cleaning and adjustment due to fuel quality or debris; this manual aids in identifying all internal carburetor parts.
📚 Vehicle History
Brand Heritage
Manufacturer:
Arctic Cat Inc.
Model Evolution
Series Placement:
Part of Arctic Cat's touring snowmobile line, emphasizing comfort and passenger carrying capability.
Production
Production Era:
Mid-2000s, a period of robust development in snowmobile technology.
🏆 Awards & Recognition
Recognitions
Model Reputation:
Arctic Cat snowmobiles are generally well-regarded for their performance and durability in the touring segment.