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2008 BMW M5 E60 Service and Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: M5 Chassis Code: E60 Model Year: 2008 👋 Introduction Market Position Positioning: High-performance luxury sports sedan Competitive Analysis Competitors: Audi RS6, Mercedes-Benz E63 AMG, Jaguar XFR Key Features Engine Highlight: Naturally aspirated 5.0L V10 S85 engine Transmission Highlight: SMG III sequential manual gearbox Manual Value Proposition: Provides exact dealership-level repair and maintenance information, enabling accurate servicing and troubleshooting. 📋 Manual Details Coverage Areas Covered Models: All BMW M5 E60 models Repair Scope: A-Z comprehensive repair, maintenance, and diagnostics Page Count Estimated Page Count: Extensive (typically over 1000 pages for a complete dealer manual) Manual Type Type: Factory Service and Repair Manual Language Language: English Format Format: PDF (digital download) 📖 Manual Coverage Systems Covered Engine: S85 V10 engine (maintenance, diagnosis, overhaul, timing, lubrication, cooling, fuel injection, ignition) Transmission: SMG (Sequential Manual Gearbox) III (operation, hydraulics, control unit, clutch, servicing, diagnosis) Drivetrain: Rear-wheel drive system, differential (including M-specific differential), driveshafts, axle shafts, suspension (M Sport suspension, adaptive drive components), steering system (servotronic) Brakes: High-performance M braking system (discs, calipers, pads, ABS, DSC, brake fluid specifications, bleeding procedures) Electrical: Complete wiring schematics, diagnostic procedures for all electrical systems, including engine control, transmission control, lighting, comfort systems, instrument cluster, infotainment, CAN bus communication Body: Exterior and interior trim, body panels, doors, hoods, trunk, glass, mirrors, seals, seating systems, HVAC system (including automatic climate control), SRS (Supplemental Restraint System) components Emissions Control: Emissions control systems, catalytic converters, oxygen sensors, evaporative emission control (EVAP) Fuel System: Fuel pump, injectors, fuel filter, fuel pressure regulation, fuel tank system Lubrication: Engine oil specifications, oil filter, oil pump, oil pan, lubrication system maintenance Cooling System: Radiator, water pump, thermostat, coolant specifications, fan systems, pressure testing Ignition System: Ignition coils, spark plugs, ignition timing, diagnostic procedures. Starting Charging: Starter motor, alternator, battery management system, charging circuit diagnostics. Steering: Power steering system, steering rack, power steering fluid, steering column components. Air Conditioning: HVAC system operation, refrigerant charge, compressor, condenser, evaporator, diagnostic and repair procedures. Supplemental Restraint System: Airbag system components, sensors, control module, seat belt pre-tensioners, diagnostic and replacement procedures. Multiplex Can Communication: CAN bus network architecture, diagnostic protocols, troubleshooting communication faults between modules. Procedures Included Maintenance: Scheduled maintenance (oil changes, filter replacements, fluid checks), brake pad inspection, tire rotation, inspections of belts and hoses Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), component testing, electrical system diagnosis, fuel system diagnosis, transmission diagnostics Repair Procedures: Step-by-step repair instructions for all major systems, including engine overhaul, transmission removal and installation, brake caliper replacement, suspension component replacement, electrical component repair Specifications: Torque specifications for all fasteners, fluid capacities, electrical component resistance values, diagnostic parameter values Technical Depth Depth: Factory-level, highly detailed, suitable for professional technicians and advanced DIY enthusiasts 📊 Manual Specifications File Format File Type: PDF Compatibility: Windows (Vista 32/64, XP, ME, 98, NT, 2000) and Mac OS Searchability: Searchable text within the PDF Print Quality Printability: All pages printable, allows for enlarging images Binding Type Binding: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Code: S85B50 Configuration: 5.0 Liter V10 Valvetrain: DOHC, 4 valves per cylinder, VANOS (Variable Valve Timing) Performance Horsepower: 500 hp @ 7,750 rpm Torque: 383 lb-ft @ 6,100 rpm Fuel System Injection Type: Sequential Electronic Fuel Injection Fuel Type: Premium Unleaded Gasoline (91 octane or higher recommended) 🔧 Transmission Standard Type: SMG III (Sequential Manual Gearbox) 7-speed Features Gear Selection: Electronic clutch actuation, steering wheel shift paddles and console shifter Shift Modes: Adjustable shift speed (Drivelogic), Launch Control Fluid Specifications Fluid Type: BMW recommends specific SMG hydraulic fluid (e.g., Pentosin CHF 11S or equivalent, consult manual for exact part number) 📐 Dimensions Exterior Length: Approximately 191.1 inches (4854 mm) Width: Approximately 73.7 inches (1872 mm) Height: Approximately 57.4 inches (1458 mm) Weights Curb Weight: Approximately 3,825 - 3,900 lbs (1735 - 1770 kg) Gross Vehicle Weight Rating: Approximately 5,005 lbs (2270 kg) Wheelbase Wheelbase: Approximately 113.7 inches (2890 mm) 🛡️ Safety Features Ratings NHTSA Front Crash Test: Not specifically rated for this performance variant, but E60 platform generally performed well. IIHS Side Impact Test: Not specifically rated for this performance variant, but E60 platform generally performed well. Active Features Traction Control: Dynamic Stability Control (DSC), M Dynamic Mode Braking Control: Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist Passive Features Airbags: Frontal airbags, side airbags, head protection system (curtain airbags) Seat Belts: Pretensioners, force limiters 💡 Technology Features Infotainment I Drive System: iDrive infotainment system with navigation, radio, CD player, and climate control integration. Driver Assistance Adaptive Drive: Optional system offering active roll stabilization and variable damping control for enhanced ride and handling. Parking Assistance: Front and rear Park Distance Control (PDC) Connectivity Bluetooth Integration: Bluetooth hands-free calling and audio streaming capabilities. Instrumentation Instrument Cluster: M-specific instrument cluster...
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2008 BMW M5 E60 Service and Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
M5
Chassis Code:
E60
Model Year:
2008
👋 Introduction
Market Position
Positioning:
High-performance luxury sports sedan
Competitive Analysis
Competitors:
Audi RS6, Mercedes-Benz E63 AMG, Jaguar XFR
Key Features
Engine Highlight:
Naturally aspirated 5.0L V10 S85 engine
Transmission Highlight:
SMG III sequential manual gearbox
Manual Value Proposition:
Provides exact dealership-level repair and maintenance information, enabling accurate servicing and troubleshooting.
📋 Manual Details
Coverage Areas
Covered Models:
All BMW M5 E60 models
Repair Scope:
A-Z comprehensive repair, maintenance, and diagnostics
Page Count
Estimated Page Count:
Extensive (typically over 1000 pages for a complete dealer manual)
Manual Type
Type:
Factory Service and Repair Manual
Language
Language:
English
Format
Format:
PDF (digital download)
📖 Manual Coverage
Systems Covered
Engine:
S85 V10 engine (maintenance, diagnosis, overhaul, timing, lubrication, cooling, fuel injection, ignition)
Transmission:
SMG (Sequential Manual Gearbox) III (operation, hydraulics, control unit, clutch, servicing, diagnosis)
Drivetrain:
Rear-wheel drive system, differential (including M-specific differential), driveshafts, axle shafts, suspension (M Sport suspension, adaptive drive components), steering system (servotronic)
Brakes:
High-performance M braking system (discs, calipers, pads, ABS, DSC, brake fluid specifications, bleeding procedures)
Electrical:
Complete wiring schematics, diagnostic procedures for all electrical systems, including engine control, transmission control, lighting, comfort systems, instrument cluster, infotainment, CAN bus communication
Body:
Exterior and interior trim, body panels, doors, hoods, trunk, glass, mirrors, seals, seating systems, HVAC system (including automatic climate control), SRS (Supplemental Restraint System) components
Emissions Control:
Emissions control systems, catalytic converters, oxygen sensors, evaporative emission control (EVAP)
Fuel System:
Fuel pump, injectors, fuel filter, fuel pressure regulation, fuel tank system
Lubrication:
Engine oil specifications, oil filter, oil pump, oil pan, lubrication system maintenance
Cooling System:
Radiator, water pump, thermostat, coolant specifications, fan systems, pressure testing
Ignition System:
Ignition coils, spark plugs, ignition timing, diagnostic procedures.
Starting Charging:
Starter motor, alternator, battery management system, charging circuit diagnostics.
Steering:
Power steering system, steering rack, power steering fluid, steering column components.
Air Conditioning:
HVAC system operation, refrigerant charge, compressor, condenser, evaporator, diagnostic and repair procedures.
Supplemental Restraint System:
Airbag system components, sensors, control module, seat belt pre-tensioners, diagnostic and replacement procedures.
Multiplex Can Communication:
CAN bus network architecture, diagnostic protocols, troubleshooting communication faults between modules.
Procedures Included
Maintenance:
Scheduled maintenance (oil changes, filter replacements, fluid checks), brake pad inspection, tire rotation, inspections of belts and hoses
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs), component testing, electrical system diagnosis, fuel system diagnosis, transmission diagnostics
Repair Procedures:
Step-by-step repair instructions for all major systems, including engine overhaul, transmission removal and installation, brake caliper replacement, suspension component replacement, electrical component repair
Specifications:
Torque specifications for all fasteners, fluid capacities, electrical component resistance values, diagnostic parameter values
Technical Depth
Depth:
Factory-level, highly detailed, suitable for professional technicians and advanced DIY enthusiasts
📊 Manual Specifications
File Format
File Type:
PDF
Compatibility:
Windows (Vista 32/64, XP, ME, 98, NT, 2000) and Mac OS
Searchability:
Searchable text within the PDF
Print Quality
Printability:
All pages printable, allows for enlarging images
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
S85B50
Configuration:
5.0 Liter V10
Valvetrain:
DOHC, 4 valves per cylinder, VANOS (Variable Valve Timing)
Performance
Horsepower:
500 hp @ 7,750 rpm
Torque:
383 lb-ft @ 6,100 rpm
Fuel System
Injection Type:
Sequential Electronic Fuel Injection
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
🔧 Transmission
Standard
Type:
SMG III (Sequential Manual Gearbox) 7-speed
Features
Gear Selection:
Electronic clutch actuation, steering wheel shift paddles and console shifter
Shift Modes:
Adjustable shift speed (Drivelogic), Launch Control
Fluid Specifications
Fluid Type:
BMW recommends specific SMG hydraulic fluid (e.g., Pentosin CHF 11S or equivalent, consult manual for exact part number)
📐 Dimensions
Exterior
Length:
Approximately 191.1 inches (4854 mm)
Width:
Approximately 73.7 inches (1872 mm)
Height:
Approximately 57.4 inches (1458 mm)
Weights
Curb Weight:
Approximately 3,825 - 3,900 lbs (1735 - 1770 kg)
Gross Vehicle Weight Rating:
Approximately 5,005 lbs (2270 kg)
Wheelbase
Wheelbase:
Approximately 113.7 inches (2890 mm)
🛡️ Safety Features
Ratings
NHTSA Front Crash Test:
Not specifically rated for this performance variant, but E60 platform generally performed well.
IIHS Side Impact Test:
Not specifically rated for this performance variant, but E60 platform generally performed well.
Active Features
Traction Control:
Dynamic Stability Control (DSC), M Dynamic Mode
Braking Control:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist
Passive Features
Airbags:
Frontal airbags, side airbags, head protection system (curtain airbags)
Seat Belts:
Pretensioners, force limiters
💡 Technology Features
Infotainment
I Drive System:
iDrive infotainment system with navigation, radio, CD player, and climate control integration.
Driver Assistance
Adaptive Drive:
Optional system offering active roll stabilization and variable damping control for enhanced ride and handling.
Parking Assistance:
Front and rear Park Distance Control (PDC)
Connectivity
Bluetooth Integration:
Bluetooth hands-free calling and audio streaming capabilities.
Instrumentation
Instrument Cluster:
M-specific instrument cluster with large tachometer, speedometer, and performance-oriented readouts.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000-15,000 miles or as indicated by the vehicle's Condition Based Service (CBS) system. The manual will detail specific procedures and checks.
Smg Fluid Check:
Regular checks of the SMG hydraulic system fluid level are crucial. Specific intervals will be outlined in the manual.
Spark Plug Replacement:
Typically at 60,000 miles, but exact interval and type are specified in the manual.
Fluid Specifications
Engine Oil:
BMW Longlife-01 (LL-01) or Longlife-04 (LL-04) approved synthetic oil, typically 10W-60 or 10W-40 depending on climate and specific BMW recommendations. The manual will specify the exact viscosity and specification (e.g., Castrol EDGE Professional OE 10W-60 is commonly cited).
Coolant:
BMW Blue Antifreeze/Coolant (G48 type) mixed with distilled water, typically 50/50 ratio.
Brake Fluid:
DOT 4 High Performance brake fluid.
Differential Fluid:
BMW SAF-XJ or SAF-XO Hypoid Gear Oil, 75W-140.
Known Issues
Rod Bearings:
A well-documented potential issue for high-mileage S85 engines, requiring proactive inspection and potential replacement. The manual will detail inspection procedures.
Smg Pump:
SMG hydraulic pump failure is a known issue that can lead to shifting problems. The manual will cover diagnosis and replacement of the pump and related components.
Throttle Actuators:
Individual throttle bodies and their actuators can fail, leading to rough idle or engine performance issues. Diagnosis and replacement procedures are covered.
📚 Vehicle History
Brand Heritage
Bmw M Division:
BMW M GmbH is renowned for its high-performance automotive engineering, transforming standard BMW models into track-capable machines.
Model Evolution
E60 M5 Development:
The E60 M5 represented a significant leap for BMW M, introducing the high-revving S85 V10 engine and the SMG III gearbox as standard, a radical departure from previous V8 and inline-six M5s.
Production
Production Years E60 M5:
2005-2010
Manufacturing Location:
Dingolfing, Germany
🏆 Awards & Recognition
Recognitions
Ward Top 10 Engines:
The S85 V10 engine was a recipient of the prestigious Ward's 10 Best Engines award multiple times during its production run.
Ratings
Performance Reviews:
Consistently praised by automotive journalists for its exhilarating performance, unique V10 engine, and sharp handling.
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