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Daihatsu Terios 2 J210 2008 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Generation: 2 Chassis Code: J210 Model Year: 2008 Codes Engine Code Identifier: K3-VE 👋 Introduction Market Position Segment: Compact Crossover SUV / Mini SUV Target Audience: DIY enthusiasts, independent repair shops, vehicle owners seeking in-depth maintenance and repair knowledge Competitive Analysis Competitors 2008: Toyota RAV4, Honda CR-V, Suzuki Grand Vitara, Mitsubishi Outlander (in respective markets) Key Features Vehicle Versatility: Compact SUV styling with practical interior space and often available All-Wheel Drive (AWD) Off Road Capability: Higher ground clearance and optional 4WD system provide moderate off-road and all-weather capability Key Features Manual Value Proposition: Enables comprehensive self-maintenance and repair, potentially saving significant costs on dealership labor Empowerment: Empowers owners to understand and maintain their vehicle's complex systems 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive Service and Repair Procedures Component Coverage: Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical System, HVAC, Bodywork, Interior Diagnostic Coverage: Troubleshooting and Fault Diagnosis Maintenance Coverage: Scheduled Maintenance, Fluid Changes, Component Replacement Page Count Estimated Pages: Hundreds (exact number not specified, but indicative of comprehensive content) Manual Type Type: Factory Service Repair Manual (FSM) Language Language: English (assumed based on product description and common availability) Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine: Engine mechanical, lubrication system, cooling system, fuel system, ignition system, emission control system, engine management (ECU), timing components Transmission: Manual and Automatic Transmission (if applicable), clutch system, gear selection, transmission control module (TCM), lubrication Drivetrain: Front-wheel drive (FWD) and Four-wheel drive (4WD) systems, drive shafts, differential, transfer case (if equipped), axles Suspension: Front suspension (e.g., MacPherson strut), rear suspension (e.g., Multi-link or beam axle depending on configuration), shock absorbers, springs, control arms, bushings Steering: Power steering system (hydraulic or electric), steering column, steering rack, tie rods, alignment specifications Brakes: Front and rear brake systems (disc or drum), hydraulic system, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), brake fluid specifications, rotor and pad replacement Electrical System: Battery, charging system (alternator), starting system (starter motor), lighting system (headlights, taillights, interior), fuses and relays, wiring diagrams, body control module (BCM) HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant, compressor, condenser, evaporator, blower motor, climate control module Bodywork: Exterior panels, doors, hood, tailgate, bumpers, glass, seals, chassis components, corrosion protection Interior: Dashboard, seats, upholstery, door panels, trim, airbags, seatbelts, interior lighting Procedures Included Routine Maintenance: Oil and filter changes, air filter replacement, spark plug replacement, coolant replacement, brake fluid flush, transmission fluid change Repair Procedures: Component removal and installation, engine overhauls, transmission repairs, brake caliper rebuilds, suspension component replacement Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting, common fault finding procedures, testing of electrical components Diagnostics: On-Board Diagnostics (OBD-II) codes, sensor testing, actuator testing, ECU diagnostic procedures Wiring Diagrams: Complete electrical schematics for all systems, including power distribution, signal paths, and grounds Technical Depth Depth: Complete Factory Level (including disassembly, assembly, specifications, torque values, and troubleshooting) Diagnostics Level: Advanced diagnostics, including sensor data interpretation and component-level testing Rebuild Instructions: Detailed instructions for engine and transmission rebuilds, including part specifications and clearances 📊 Manual Specifications File Format Format: PDF Searchable: Yes (typical for factory service manuals) Print Quality Quality: High-resolution, suitable for printing individual pages or the entire document Binding Type Digital Binding: N/A (Downloadable PDF) Paper Type Digital Paper Type: N/A (Digital format) Completeness Completeness: Complete Factory Service Repair Manual ⚙️ Engine Specifications Primary Engine Engine Code: K3-VE Engine Type: Inline 4-cylinder, DOHC, 16-valve, VVT-i (Variable Valve Timing with intelligence) Displacement Cc: 1495 Bore Mm: 72.0 Stroke Mm: 77.0 Compression Ratio: 9.8:1 Performance Horsepower Ps: Approx. 109 PS (at varying RPM depending on market tuning) Torque Nm: Approx. 140 Nm (at varying RPM depending on market tuning) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Emission Controls: Catalytic converter, Oxygen sensors, EGR (Exhaust Gas Recirculation) - specific system details in manual 🔧 Transmission Standard Type: 5-speed Manual Transmission Optional Type: 4-speed Automatic Transmission Features Drivetrain Options: Front-Wheel Drive (FWD) or Electronically Controlled Full-Time 4-Wheel Drive (4WD) Gear Ratios: Specific ratios for manual and automatic transmissions detailed in the manual Transmission Fluid Type Manual: API GL-4, SAE 75W-90 (refer to manual for exact specification and capacity) Transmission Fluid Type Automatic: Dexron III or equivalent (refer to manual for exact specification and capacity) 📐 Dimensions Exterior Length Mm: Approx. 4,005 - 4,100 Width Mm: Approx. 1,695 Height Mm: Approx. 1,705 - 1,735 Wheelbase Mm: Approx. 2,430 Ground Clearance Mm: Approx. 180 - 190 Weights Curb Weight Kg: Approx. 1,200 - 1,350 (depending on drivetrain and equipment) Gross Vehicle Weight Rating Kg: Refer to vehicle placard or manual 🛡️ Safety Features Ratings Crash Test Results: Refer to specific country's safety agencies (e.g., Euro NCAP, NHTSA) for documented ratings, as availability varies by market. The manual does not provide safety ratings. Active Features ABS: Standard (Anti-lock Braking System) Ebd:...
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Daihatsu Terios 2 J210 2008 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Terios
Generation:
2
Chassis Code:
J210
Model Year:
2008
Codes
Engine Code Identifier:
K3-VE
👋 Introduction
Market Position
Segment:
Compact Crossover SUV / Mini SUV
Target Audience:
DIY enthusiasts, independent repair shops, vehicle owners seeking in-depth maintenance and repair knowledge
Competitive Analysis
Competitors 2008:
Toyota RAV4, Honda CR-V, Suzuki Grand Vitara, Mitsubishi Outlander (in respective markets)
Key Features Vehicle
Versatility:
Compact SUV styling with practical interior space and often available All-Wheel Drive (AWD)
Off Road Capability:
Higher ground clearance and optional 4WD system provide moderate off-road and all-weather capability
Key Features Manual
Value Proposition:
Enables comprehensive self-maintenance and repair, potentially saving significant costs on dealership labor
Empowerment:
Empowers owners to understand and maintain their vehicle's complex systems
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive Service and Repair Procedures
Component Coverage:
Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical System, HVAC, Bodywork, Interior
Diagnostic Coverage:
Troubleshooting and Fault Diagnosis
Maintenance Coverage:
Scheduled Maintenance, Fluid Changes, Component Replacement
Page Count
Estimated Pages:
Hundreds (exact number not specified, but indicative of comprehensive content)
Manual Type
Type:
Factory Service Repair Manual (FSM)
Language
Language:
English (assumed based on product description and common availability)
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine:
Engine mechanical, lubrication system, cooling system, fuel system, ignition system, emission control system, engine management (ECU), timing components
Transmission:
Manual and Automatic Transmission (if applicable), clutch system, gear selection, transmission control module (TCM), lubrication
Drivetrain:
Front-wheel drive (FWD) and Four-wheel drive (4WD) systems, drive shafts, differential, transfer case (if equipped), axles
Suspension:
Front suspension (e.g., MacPherson strut), rear suspension (e.g., Multi-link or beam axle depending on configuration), shock absorbers, springs, control arms, bushings
Steering:
Power steering system (hydraulic or electric), steering column, steering rack, tie rods, alignment specifications
Brakes:
Front and rear brake systems (disc or drum), hydraulic system, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), brake fluid specifications, rotor and pad replacement
Electrical System:
Battery, charging system (alternator), starting system (starter motor), lighting system (headlights, taillights, interior), fuses and relays, wiring diagrams, body control module (BCM)
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant, compressor, condenser, evaporator, blower motor, climate control module
Bodywork:
Exterior panels, doors, hood, tailgate, bumpers, glass, seals, chassis components, corrosion protection
Interior:
Dashboard, seats, upholstery, door panels, trim, airbags, seatbelts, interior lighting
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter replacement, spark plug replacement, coolant replacement, brake fluid flush, transmission fluid change
Repair Procedures:
Component removal and installation, engine overhauls, transmission repairs, brake caliper rebuilds, suspension component replacement
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting, common fault finding procedures, testing of electrical components
Diagnostics:
On-Board Diagnostics (OBD-II) codes, sensor testing, actuator testing, ECU diagnostic procedures
Wiring Diagrams:
Complete electrical schematics for all systems, including power distribution, signal paths, and grounds
Technical Depth
Depth:
Complete Factory Level (including disassembly, assembly, specifications, torque values, and troubleshooting)
Diagnostics Level:
Advanced diagnostics, including sensor data interpretation and component-level testing
Rebuild Instructions:
Detailed instructions for engine and transmission rebuilds, including part specifications and clearances
📊 Manual Specifications
File Format
Format:
PDF
Searchable:
Yes (typical for factory service manuals)
Print Quality
Quality:
High-resolution, suitable for printing individual pages or the entire document
Binding Type
Digital Binding:
N/A (Downloadable PDF)
Paper Type
Digital Paper Type:
N/A (Digital format)
Completeness
Completeness:
Complete Factory Service Repair Manual
⚙️ Engine Specifications
Primary Engine
Engine Code:
K3-VE
Engine Type:
Inline 4-cylinder, DOHC, 16-valve, VVT-i (Variable Valve Timing with intelligence)
Displacement Cc:
1495
Bore Mm:
72.0
Stroke Mm:
77.0
Compression Ratio:
9.8:1
Performance
Horsepower Ps:
Approx. 109 PS (at varying RPM depending on market tuning)
Torque Nm:
Approx. 140 Nm (at varying RPM depending on market tuning)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Emission Controls:
Catalytic converter, Oxygen sensors, EGR (Exhaust Gas Recirculation) - specific system details in manual
🔧 Transmission
Standard
Type:
5-speed Manual Transmission
Optional
Type:
4-speed Automatic Transmission
Features
Drivetrain Options:
Front-Wheel Drive (FWD) or Electronically Controlled Full-Time 4-Wheel Drive (4WD)
Gear Ratios:
Specific ratios for manual and automatic transmissions detailed in the manual
Transmission Fluid Type Manual:
API GL-4, SAE 75W-90 (refer to manual for exact specification and capacity)
Transmission Fluid Type Automatic:
Dexron III or equivalent (refer to manual for exact specification and capacity)
📐 Dimensions
Exterior
Length Mm:
Approx. 4,005 - 4,100
Width Mm:
Approx. 1,695
Height Mm:
Approx. 1,705 - 1,735
Wheelbase Mm:
Approx. 2,430
Ground Clearance Mm:
Approx. 180 - 190
Weights
Curb Weight Kg:
Approx. 1,200 - 1,350 (depending on drivetrain and equipment)
Gross Vehicle Weight Rating Kg:
Refer to vehicle placard or manual
🛡️ Safety Features
Ratings
Crash Test Results:
Refer to specific country's safety agencies (e.g., Euro NCAP, NHTSA) for documented ratings, as availability varies by market. The manual does not provide safety ratings.
Active Features
ABS:
Standard (Anti-lock Braking System)
Ebd:
Standard (Electronic Brakeforce Distribution)
Traction Control:
Optional (often integrated with 4WD system)
Passive Features
Airbags:
Driver and Front Passenger Airbags (standard), Side Airbags (optional in some markets)
Seatbelts:
3-point seatbelts with pre-tensioners and load limiters for front seats
Child Seat Anchors:
ISOFIX/LATCH anchor points for rear seats
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/CD player, often with auxiliary input. Higher trims may have CD changer or enhanced speaker systems.
Climate Control:
Manual or Automatic Climate Control (depending on trim level), detailed in the manual.
Driver Assistance
Parking Sensors:
Optional, not standard across all trims.
Cruise Control:
Optional on higher trim levels, installation and operation covered in manual.
Connectivity
Usb Port:
Rare on 2008 models; often an aftermarket addition.
Bluetooth:
Rare on 2008 models; typically an aftermarket addition or found on very late-model higher trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000-10,000 km or 6-12 months (refer to manual for specific recommendation based on driving conditions)
Air Filter Replacement:
Typically 20,000-40,000 km or 24 months
Spark Plug Replacement:
Depending on type (e.g., standard, iridium), can range from 40,000 km to 100,000 km
Coolant Replacement:
Typically every 40,000-60,000 km or 2-4 years
Fluid Specifications
Engine Oil Grade:
0W-20 or 5W-30 (API SN/SP or ILSAC GF-5/GF-6, refer to manual for precise OEM recommendation)
Engine Oil Capacity Liters:
Approx. 3.9 liters with filter (verify in manual)
Brake Fluid Type:
DOT 3 or DOT 4 (refer to manual for specific DOT rating)
Coolant Type:
Ethylene Glycol based, long-life antifreeze/coolant (refer to manual for color and specification)
Known Issues
Common Wear Items:
Suspension bushings, brake pads and rotors, exhaust components (due to age and potential exposure to elements)
Potential Electrical:
Minor electrical gremlins can occur with age, such as door lock actuators or window regulators, though typically not widespread issues. The manual covers diagnostics for these.
Engine Oil Leaks:
Occasional minor oil leaks from valve cover gasket or oil pan gasket may develop with age; covered in manual.
📚 Vehicle History
Brand Heritage
Daihatsu Legacy:
Daihatsu, a subsidiary of Toyota, has a long history of producing small, reliable, and often fuel-efficient vehicles, specializing in compact cars and SUVs.
Model Evolution
Terios Generations:
The Terios was first introduced in 1997, with the second generation (J200 series) debuting in 2006. This 2008 model falls into the second generation, which offered updated styling, improved interior, and enhanced mechanicals.
Production
Manufacturing Locations:
Primarily Japan, with significant assembly in other countries through joint ventures or licensing (e.g., India, Indonesia, Brazil).
🏆 Awards & Recognition
Recognitions
Vehicle Awards:
The Daihatsu Terios has received various regional awards for its practicality and value in certain markets, particularly in Asia and Europe. Specific accolades for the 2008 model year may vary.
Ratings
Reliability Ratings:
Generally considered reliable due to Toyota's influence on quality and engineering. Owners' forums and consumer reports often cite good reliability for this generation.
Certifications
Manual Certification:
This is a factory-produced manual, adhering to OEM standards for technical documentation.
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