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Polaris 800 Touring Sportsman 2008 Workshop Manual

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🏷️ Basic Information Identification Make: Polaris Model: Sportsman 800 Touring Year: 2008 Vehicle Type: All-Terrain Vehicle (ATV) Codes Vin Decoder Standard: 17-character VIN system 👋 Introduction Market Position Category: Premium Sport-Utility ATV Target User: Recreational riders, utility users, and those seeking a versatile touring ATV Competitive Analysis Key Competitors 2008: Yamaha Grizzly 700, Can-Am Outlander 800, Arctic Cat Thundercat 1000 Key Features Powertrain: Powerful V-twin engine, capable of handling various terrains and towing/hauling tasks. Suspension: Independent Front and Rear Suspension (IRS) for improved comfort and handling. Handling: Features like Polaris's Electronic Power Steering (EPS) - if equipped on specific trims - enhance rider comfort and control. 📋 Manual Details Coverage Areas Primary Coverage: Complete workshop and repair procedures Secondary Coverage: Maintenance, troubleshooting, diagnostics, component inspection, rebuilding, and assembly Page Count Estimated Pages: Varies by specific factory publication, typically 500+ pages for a comprehensive workshop manual. Manual Type Type: Workshop Manual / Repair Manual / Service Manual Language Language: English Format Format: PDF Download Method: Instant Download via Email Compression: WINZIP Compatibility: All operating systems and devices with a PDF reader 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Clutch, Transmission, Final Drive Chassis: Body, Suspension, Brakes Electrical: Wiring diagrams, electrical components, ignition, lighting, charging system International: May include specifications or procedures specific to international markets or regulations. Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication Troubleshooting: Diagnostic procedures for common and uncommon problems, fault finding charts Repair: Step-by-step instructions for component disassembly, inspection, repair, and reassembly Diagnostics: Detailed diagnostic tests, specifications, and procedures for all major systems Technical Depth Depth: Comprehensive, from basic owner maintenance to advanced engine and transmission rebuilds Target Audience: Professional mechanics and DIY enthusiasts, including beginners 📊 Manual Specifications File Format File Type: PDF Searchability: Typically searchable text within the PDF for efficient information retrieval. Print Quality Print Readability: Designed for clear printing with diagrams and text for ease of use. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, V-twin, liquid-cooled Displacement: 799 cc (approx. 48.7 cubic inches) Bore X Stroke: 83 mm x 74.4 mm Compression Ratio: 9.5:1 Performance Horsepower Estimated: Approx. 50-55 HP (Note: Official published HP figures for ATVs can vary) Torque Estimated: Not typically published as a single figure, but substantial for its class. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Fuel Tank Capacity: 4.0 gallons (15.1 L) Lubrication Oil Type Specification: SAE 10W-40 API SG or higher (Specific Polaris branded oil recommended) Oil Capacity: 2.6 quarts (2.5 L) with filter change 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) with Engine Braking Drive System: On-Demand True All-Wheel Drive (AWD) Gear Selection: High, Low, Neutral, Reverse Features Clutch Type: ADC (Automatic Deceleration) Clutch for engine braking Belt Type: Specific Polaris CVT belt (e.g., 3211077, but verify for exact model variant) Final Drive Type: Sealed, single-stage, eccentric gearbox with 2.43:1 ratio (front) and 3.57:1 ratio (rear) - *specific ratios may vary slightly, consult manual for definitive figures* Final Drive Fluid: Polaris Demand Drive Fluid or equivalent (verify part number) 📐 Dimensions Exterior Length: 81 in. (205.7 cm) Width: 46 in. (116.8 cm) Height: 48 in. (121.9 cm) Wheelbase: 56 in. (142.2 cm) Ground Clearance: 11.5 in. (29.2 cm) Weights Dry Weight: 652 lbs (295.7 kg) Gvw: 1030 lbs (467 kg) Cargo Front Rack Capacity: 100 lbs (45 kg) Rear Rack Capacity: 200 lbs (90 kg) Towing Capacity: 1500 lbs (680 kg) Wheels And Tires Front Tire Size: AT 26 x 8-14 Rear Tire Size: AT 26 x 10-14 Wheel Bolt Pattern: 4x110 mm (standard for Polaris) 🛡️ Safety Features Ratings Crash Test Ratings: N/A (ATVs are not subject to standardized automotive crash test ratings) Active Features Braking System: Hydraulic disc brakes on all wheels, sealed dual-piston front calipers, sealed single-piston rear caliper. Parking Brake: Hand-operated, mechanical caliper lock Passive Features Roll Over Protection: Standard Roll Over Protection Structure (ROPS) equivalent, integrated chassis design. Lighting: Dual 50-watt halogen headlights, dual brakelights/taillights. 💡 Technology Features Infotainment Infotainment System: N/A (ATVs of this era typically do not feature advanced infotainment systems beyond basic instrumentation). Driver Assistance Electronic Power Steering Eps: Available as an option on some Sportsman 800 models, significantly reducing steering effort. Connectivity Connectivity Features: None (No Bluetooth, USB, or smartphone integration) Instrumentation Instrument Cluster: Digital/Analog combination display with speedometer, tachometer, odometer, trip meter, fuel gauge, AWD indicator, 4x4 indicator, and engine hour meter. 🔧 Maintenance Service Intervals Oil Change Interval: Every 100 hours or 6 months (whichever comes first). More frequent under severe use. Air Filter Cleaning: Every 50 hours or as needed based on dust conditions. Spark Plug Replacement: Typically at 100 hours or annually. Cv Belt Inspection: Every 50 hours for wear and tension. Fluid Specifications Engine...
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Sku: 57015
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Polaris 800 Touring Sportsman 2008 Workshop Manual
🏷️ Basic Information
Identification
Make:
Polaris
Model:
Sportsman 800 Touring
Year:
2008
Vehicle Type:
All-Terrain Vehicle (ATV)
Codes
Vin Decoder Standard:
17-character VIN system
👋 Introduction
Market Position
Category:
Premium Sport-Utility ATV
Target User:
Recreational riders, utility users, and those seeking a versatile touring ATV
Competitive Analysis
Key Competitors 2008:
Yamaha Grizzly 700, Can-Am Outlander 800, Arctic Cat Thundercat 1000
Key Features
Powertrain:
Powerful V-twin engine, capable of handling various terrains and towing/hauling tasks.
Suspension:
Independent Front and Rear Suspension (IRS) for improved comfort and handling.
Handling:
Features like Polaris's Electronic Power Steering (EPS) - if equipped on specific trims - enhance rider comfort and control.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete workshop and repair procedures
Secondary Coverage:
Maintenance, troubleshooting, diagnostics, component inspection, rebuilding, and assembly
Page Count
Estimated Pages:
Varies by specific factory publication, typically 500+ pages for a comprehensive workshop manual.
Manual Type
Type:
Workshop Manual / Repair Manual / Service Manual
Language
Language:
English
Format
Format:
PDF
Download Method:
Instant Download via Email
Compression:
WINZIP
Compatibility:
All operating systems and devices with a PDF reader
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Fuel System, Clutch, Transmission, Final Drive
Chassis:
Body, Suspension, Brakes
Electrical:
Wiring diagrams, electrical components, ignition, lighting, charging system
International:
May include specifications or procedures specific to international markets or regulations.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication
Troubleshooting:
Diagnostic procedures for common and uncommon problems, fault finding charts
Repair:
Step-by-step instructions for component disassembly, inspection, repair, and reassembly
Diagnostics:
Detailed diagnostic tests, specifications, and procedures for all major systems
Technical Depth
Depth:
Comprehensive, from basic owner maintenance to advanced engine and transmission rebuilds
Target Audience:
Professional mechanics and DIY enthusiasts, including beginners
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Typically searchable text within the PDF for efficient information retrieval.
Print Quality
Print Readability:
Designed for clear printing with diagrams and text for ease of use.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, V-twin, liquid-cooled
Displacement:
799 cc (approx. 48.7 cubic inches)
Bore X Stroke:
83 mm x 74.4 mm
Compression Ratio:
9.5:1
Performance
Horsepower Estimated:
Approx. 50-55 HP (Note: Official published HP figures for ATVs can vary)
Torque Estimated:
Not typically published as a single figure, but substantial for its class.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Fuel Tank Capacity:
4.0 gallons (15.1 L)
Lubrication
Oil Type Specification:
SAE 10W-40 API SG or higher (Specific Polaris branded oil recommended)
Oil Capacity:
2.6 quarts (2.5 L) with filter change
🔧 Transmission
Standard
Transmission Type:
Automatic (CVT - Continuously Variable Transmission) with Engine Braking
Drive System:
On-Demand True All-Wheel Drive (AWD)
Gear Selection:
High, Low, Neutral, Reverse
Features
Clutch Type:
ADC (Automatic Deceleration) Clutch for engine braking
Belt Type:
Specific Polaris CVT belt (e.g., 3211077, but verify for exact model variant)
Final Drive Type:
Sealed, single-stage, eccentric gearbox with 2.43:1 ratio (front) and 3.57:1 ratio (rear) - *specific ratios may vary slightly, consult manual for definitive figures*
Final Drive Fluid:
Polaris Demand Drive Fluid or equivalent (verify part number)
📐 Dimensions
Exterior
Length:
81 in. (205.7 cm)
Width:
46 in. (116.8 cm)
Height:
48 in. (121.9 cm)
Wheelbase:
56 in. (142.2 cm)
Ground Clearance:
11.5 in. (29.2 cm)
Weights
Dry Weight:
652 lbs (295.7 kg)
Gvw:
1030 lbs (467 kg)
Cargo
Front Rack Capacity:
100 lbs (45 kg)
Rear Rack Capacity:
200 lbs (90 kg)
Towing Capacity:
1500 lbs (680 kg)
Wheels And Tires
Front Tire Size:
AT 26 x 8-14
Rear Tire Size:
AT 26 x 10-14
Wheel Bolt Pattern:
4x110 mm (standard for Polaris)
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (ATVs are not subject to standardized automotive crash test ratings)
Active Features
Braking System:
Hydraulic disc brakes on all wheels, sealed dual-piston front calipers, sealed single-piston rear caliper.
Parking Brake:
Hand-operated, mechanical caliper lock
Passive Features
Roll Over Protection:
Standard Roll Over Protection Structure (ROPS) equivalent, integrated chassis design.
Lighting:
Dual 50-watt halogen headlights, dual brakelights/taillights.
💡 Technology Features
Infotainment
Infotainment System:
N/A (ATVs of this era typically do not feature advanced infotainment systems beyond basic instrumentation).
Driver Assistance
Electronic Power Steering Eps:
Available as an option on some Sportsman 800 models, significantly reducing steering effort.
Connectivity
Connectivity Features:
None (No Bluetooth, USB, or smartphone integration)
Instrumentation
Instrument Cluster:
Digital/Analog combination display with speedometer, tachometer, odometer, trip meter, fuel gauge, AWD indicator, 4x4 indicator, and engine hour meter.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 100 hours or 6 months (whichever comes first). More frequent under severe use.
Air Filter Cleaning:
Every 50 hours or as needed based on dust conditions.
Spark Plug Replacement:
Typically at 100 hours or annually.
Cv Belt Inspection:
Every 50 hours for wear and tension.
Fluid Specifications
Engine Oil:
SAE 10W-40, API SG or higher
Coolant:
Ethylene glycol-based coolant (e.g., Polaris Premium All-Season Coolant or equivalent)
Brake Fluid:
DOT 3 or DOT 4 brake fluid
Final Drive Fluid:
Polaris Demand Drive Fluid
Known Issues
Common Wear Items:
CV boots, drive belts, wheel bearings, tie rod ends, brake pads.
Potential Complaints:
Some users may report vibration at certain speeds, though this can be attributed to tire balance or wear. Overheating under extreme conditions if cooling system is not maintained.
📚 Vehicle History
Brand Heritage
Origin:
Polaris Industries Inc. is an American manufacturer founded in 1954, known for snowmobiles, ATVs, and UTVs.
Model Evolution
Sportsman Lineage:
The Sportsman line has been a cornerstone of Polaris's ATV offerings, known for its utility and comfort, evolving significantly over the years.
Production
Manufacturing Location:
Primarily manufactured at Polaris facilities in the USA.
🏆 Awards & Recognition
Recognitions
Industry Accolades:
The Polaris Sportsman line has consistently received positive reviews and awards for its performance, comfort, and utility in the ATV market.
Ratings
Consumer Satisfaction:
Generally high consumer satisfaction for durability and capability in its class.
Certifications
Regulatory Compliance:
Meets all applicable US EPA regulations for off-road vehicles.
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