Kawasaki Vulcan 1700 Nomad 2009 2010 Factory Service Manual
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🏷️ Basic Information Identification Make: Kawasaki Model: Vulcan 1700 Nomad Year: 2009, 2010 Product Name: Kawasaki Vulcan 1700 Nomad 2009 2010 Factory Service Manual PDF Download Codes Model Codes: VN1700A9F, VN1700AFA (may vary slightly based on region) 👋 Introduction Market Position Category: Full-size American-style touring cruiser motorcycle. Target Audience: Long-distance touring riders seeking comfort, storage, and classic styling. Competitive Analysis Competitors: Harley-Davidson Electra Glide, Honda Gold Wing (though Gold Wing is typically larger and more technologically advanced), Victory Vision Tour. Key Features Styling: Classic V-twin cruiser aesthetics with modern touring amenities. Comfort: Comfortable riding position, large windscreen, plush seating, and ample luggage capacity. Engine Performance: Torquey 1700cc engine designed for relaxed, long-distance cruising. Touring Amenities: Integrated hard saddlebags, large windscreen, passenger backrest, and comfortable ergonomics. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive coverage for all systems and components of the 2009-2010 Kawasaki Vulcan 1700 Nomad. Page Count Estimated Pages: Hundreds of pages (exact count varies by specific print or digital version, but typically 500+ for a full factory manual). Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Detailed disassembly, assembly, inspection, repair, and troubleshooting for the 1700cc V-twin engine, including valve train, lubrication, cooling, and fuel injection systems. Transmission: Coverage of the 6-speed transmission, clutch operation, gear engagement, and related components. Fuel System: Includes details on fuel pump, injectors, throttle body, ECU control, and fuel tank maintenance. Electrical System: Complete wiring diagrams, component testing, ignition system, starting system, charging system, lighting, and electronic control units (ECU). Chassis And Suspension: Front fork (telescopic, air-assisted), rear suspension (swingarm, adjustable shocks), wheel bearings, steering head bearings, and frame inspection. Brakes: Front and rear brake system diagnostics, caliper overhaul, master cylinder repair, pad replacement, fluid bleeding, and ABS (if equipped) details. Bodywork And Trim: Fairing removal and installation, saddlebag mounting and repair, seat, fenders, and other cosmetic components. Instruments And Controls: Dashboard instruments, switches, control levers, and cables. Cooling System: Radiator, cooling fan, coolant circulation, and thermostat. Exhaust System: Muffler, exhaust pipes, and catalytic converter inspection and replacement. Procedures Included Maintenance: Routine maintenance tasks such as oil changes, filter replacements, spark plug service, brake fluid flush, and general inspections. Troubleshooting: Diagnostic flowcharts and step-by-step procedures for identifying and resolving common issues and malfunctions across all systems. Repair: Detailed instructions for component disassembly, repair, reassembly, and adjustment for virtually every part of the motorcycle. Specifications: Torque specifications for all fasteners, clearances, measurements, and tolerances required for proper assembly and operation. Wiring Diagrams: Comprehensive, high-resolution wiring schematics illustrating all electrical circuits and component connections. Special Tools: Identification and usage instructions for specialized tools required for specific repair or maintenance procedures. Technical Depth Depth: Expert level. Covers everything from basic maintenance to complete engine and transmission rebuilds, electrical system diagnostics, and frame alignment. 📊 Manual Specifications File Format Format: PDF Print Quality Quality: High resolution, suitable for printing individual pages or the entire manual. Binding Type Binding Recommendation: Printable format allows for professional binding (e.g., spiral-bound, three-hole punched) for workshop use. Paper Type Paper Recommendation: Standard printer paper is suitable for printing; heavier cardstock recommended for covers. Searchability Text Search: Typically includes searchable text for quick navigation to specific topics and procedures. ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, V-twin, SOHC, 4 valves per cylinder Displacement: 1700 cc (103.6 cubic inches) Bore X Stroke: 102.0 x 104.0 mm Cooling System: Liquid-cooled Performance Horsepower: Approx. 93 hp @ 5,000 rpm (claimed, may vary by region and tuning) Torque: Approx. 113 lb-ft @ 3,500 rpm (claimed, may vary by region and tuning) Fuel System Fuel Delivery: Fuel Injection, Dual 36mm throttle bodies Ignition: Digital CDI with electronic advance Fuel Type: Unleaded gasoline, 91 octane or higher recommended Lubrication Oil Capacity: Approx. 4.9 US qt (4.6 L) with filter change Oil Type Recommendation: API SG or SH, SAE 10W-40 motorcycle specific oil 🔧 Transmission Standard Type: 6-speed constant mesh, sequential manual Clutch: Wet, multi-disc, cable operated Features Final Drive: Belt drive Transmission Fluid: Refer to manual for specific grade and capacity, typically a specialized gear oil or ATF if specified. 📐 Dimensions Exterior Length: Approx. 99.2 in (2,519 mm) Width: Approx. 37.0 in (940 mm) Height: Approx. 57.5 in (1,460 mm) Wheelbase: Approx. 64.0 in (1,625 mm) Weights Dry Weight: Approx. 798 lbs (362 kg) Wet Weight: Approx. 840.1 lbs (381 kg) (fully fueled, with all standard equipment) Fuel Capacity: 5.5 US gallons (20.8 L) Maximum Load: Refer to manual for specific payload capacity, typically rider + passenger + cargo. 🛡️ Safety Features Ratings Crash Test Ratings: Motorcycles are not typically subjected to the same crash test ratings as automobiles. Safety is primarily assessed through design, handling, and features. Active Features Braking System: Hydraulic disc brakes front and rear. ABS (Anti-lock Braking System) may...
Long-distance touring riders seeking comfort, storage, and classic styling.
Competitive Analysis
Competitors:
Harley-Davidson Electra Glide, Honda Gold Wing (though Gold Wing is typically larger and more technologically advanced), Victory Vision Tour.
Key Features
Styling:
Classic V-twin cruiser aesthetics with modern touring amenities.
Comfort:
Comfortable riding position, large windscreen, plush seating, and ample luggage capacity.
Engine Performance:
Torquey 1700cc engine designed for relaxed, long-distance cruising.
Touring Amenities:
Integrated hard saddlebags, large windscreen, passenger backrest, and comfortable ergonomics.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive coverage for all systems and components of the 2009-2010 Kawasaki Vulcan 1700 Nomad.
Page Count
Estimated Pages:
Hundreds of pages (exact count varies by specific print or digital version, but typically 500+ for a full factory manual).
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Detailed disassembly, assembly, inspection, repair, and troubleshooting for the 1700cc V-twin engine, including valve train, lubrication, cooling, and fuel injection systems.
Transmission:
Coverage of the 6-speed transmission, clutch operation, gear engagement, and related components.
Fuel System:
Includes details on fuel pump, injectors, throttle body, ECU control, and fuel tank maintenance.
Electrical System:
Complete wiring diagrams, component testing, ignition system, starting system, charging system, lighting, and electronic control units (ECU).
Chassis And Suspension:
Front fork (telescopic, air-assisted), rear suspension (swingarm, adjustable shocks), wheel bearings, steering head bearings, and frame inspection.
Brakes:
Front and rear brake system diagnostics, caliper overhaul, master cylinder repair, pad replacement, fluid bleeding, and ABS (if equipped) details.
Bodywork And Trim:
Fairing removal and installation, saddlebag mounting and repair, seat, fenders, and other cosmetic components.
Instruments And Controls:
Dashboard instruments, switches, control levers, and cables.
Cooling System:
Radiator, cooling fan, coolant circulation, and thermostat.
Exhaust System:
Muffler, exhaust pipes, and catalytic converter inspection and replacement.
Procedures Included
Maintenance:
Routine maintenance tasks such as oil changes, filter replacements, spark plug service, brake fluid flush, and general inspections.
Troubleshooting:
Diagnostic flowcharts and step-by-step procedures for identifying and resolving common issues and malfunctions across all systems.
Repair:
Detailed instructions for component disassembly, repair, reassembly, and adjustment for virtually every part of the motorcycle.
Specifications:
Torque specifications for all fasteners, clearances, measurements, and tolerances required for proper assembly and operation.
Wiring Diagrams:
Comprehensive, high-resolution wiring schematics illustrating all electrical circuits and component connections.
Special Tools:
Identification and usage instructions for specialized tools required for specific repair or maintenance procedures.
Technical Depth
Depth:
Expert level. Covers everything from basic maintenance to complete engine and transmission rebuilds, electrical system diagnostics, and frame alignment.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Quality:
High resolution, suitable for printing individual pages or the entire manual.
Binding Type
Binding Recommendation:
Printable format allows for professional binding (e.g., spiral-bound, three-hole punched) for workshop use.
Paper Type
Paper Recommendation:
Standard printer paper is suitable for printing; heavier cardstock recommended for covers.
Searchability
Text Search:
Typically includes searchable text for quick navigation to specific topics and procedures.
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, V-twin, SOHC, 4 valves per cylinder
Displacement:
1700 cc (103.6 cubic inches)
Bore X Stroke:
102.0 x 104.0 mm
Cooling System:
Liquid-cooled
Performance
Horsepower:
Approx. 93 hp @ 5,000 rpm (claimed, may vary by region and tuning)
Torque:
Approx. 113 lb-ft @ 3,500 rpm (claimed, may vary by region and tuning)
Fuel System
Fuel Delivery:
Fuel Injection, Dual 36mm throttle bodies
Ignition:
Digital CDI with electronic advance
Fuel Type:
Unleaded gasoline, 91 octane or higher recommended
Lubrication
Oil Capacity:
Approx. 4.9 US qt (4.6 L) with filter change
Oil Type Recommendation:
API SG or SH, SAE 10W-40 motorcycle specific oil
🔧 Transmission
Standard
Type:
6-speed constant mesh, sequential manual
Clutch:
Wet, multi-disc, cable operated
Features
Final Drive:
Belt drive
Transmission Fluid:
Refer to manual for specific grade and capacity, typically a specialized gear oil or ATF if specified.
📐 Dimensions
Exterior
Length:
Approx. 99.2 in (2,519 mm)
Width:
Approx. 37.0 in (940 mm)
Height:
Approx. 57.5 in (1,460 mm)
Wheelbase:
Approx. 64.0 in (1,625 mm)
Weights
Dry Weight:
Approx. 798 lbs (362 kg)
Wet Weight:
Approx. 840.1 lbs (381 kg) (fully fueled, with all standard equipment)
Fuel Capacity:
5.5 US gallons (20.8 L)
Maximum Load:
Refer to manual for specific payload capacity, typically rider + passenger + cargo.
🛡️ Safety Features
Ratings
Crash Test Ratings:
Motorcycles are not typically subjected to the same crash test ratings as automobiles. Safety is primarily assessed through design, handling, and features.
Active Features
Braking System:
Hydraulic disc brakes front and rear. ABS (Anti-lock Braking System) may be standard or optional depending on the specific market and sub-model.
Lighting:
Halogen headlight, LED taillight/brake light, turn signals.
Passive Features
Frame Construction:
Steel double-cradle frame designed for stability and rider control.
Ergonomics:
Designed for rider comfort and reduced fatigue on long rides.
Wind Protection:
Large, adjustable windscreen to deflect wind and debris.
💡 Technology Features
Infotainment
Audio System:
Factory-equipped audio system with AM/FM radio and CD player (on some models/years). Often includes handlebar-mounted controls.
Speakers:
Integrated speakers within the fairing.
Driver Assistance
ABS:
Anti-lock Braking System available on some variants, enhancing braking control during adverse conditions.
Connectivity
Cruise Control:
Electronic cruise control system for reduced rider fatigue on long journeys.
Diagnostic Ports:
Access to diagnostic data via specific connectors for dealer-level or advanced workshop diagnostics.
🔧 Maintenance
Service Intervals
Engine Oil And Filter:
Every 3,700 miles (6,000 km) or 6 months, whichever comes first (typical interval, always confirm with manual).
Air Filter:
Inspect every 3,700 miles (6,000 km), clean or replace as needed. Consider more frequent inspection in dusty conditions.
Spark Plugs:
Replace every 7,500 miles (12,000 km) or as indicated by wear (refer to manual for specific plug type and gap).
Brake Fluid:
Flush and replace every 2 years, regardless of mileage.
Coolant:
Flush and replace every 2 years (or as specified by coolant type, typically long-life). Check level regularly.
Drive Belt:
Inspect for wear and proper tension every 3,700 miles (6,000 km). Replace if damaged or worn beyond limits.
Fluid Specifications
Engine Oil Type:
API SG or SH, SAE 10W-40 motorcycle specific lubricant.
Coolant Type:
High-quality ethylene glycol based coolant, pre-diluted 50/50 with distilled water.
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Known Issues
Common Wear Items:
Tires, brake pads, clutch plates (depending on usage), suspension seals.
Potential Faults:
Some owners have reported occasional issues with electrical connectors or sensor accuracy, common in many complex vehicles. Clutch lever adjustment and hydraulic system integrity are crucial.
Preventative Maintenance
Importance:
Adhering to the service intervals and performing checks outlined in this manual is critical for maintaining engine longevity, safety, and optimal performance.
📚 Vehicle History
Brand Heritage
Kawasaki Motorcycles:
Kawasaki Heavy Industries has a long and distinguished history in motorcycle manufacturing, known for innovation and performance across various segments, including cruisers, sportbikes, and off-road.
Model Evolution
Vulcan Lineage:
The Vulcan nameplate has been used by Kawasaki since the mid-1980s, evolving through various displacements and styles to become a prominent player in the cruiser market. The 1700cc series represented a significant update and expansion of the lineup.
Vulcan 1700 Series:
The Vulcan 1700 platform was introduced around 2009, offering various models including the Classic, Classic LT, Voyager (full dresser), and the Nomad (touring cruiser). The Nomad specifically aimed to provide a comfortable, long-distance riding experience with ample storage.
Production
Manufacturing Location:
Primarily manufactured in Japan, with assembly in various regions depending on the market.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for the 2009-2010 Nomad model are not widely publicized as major automotive awards, the Vulcan 1700 series generally received positive reviews from motorcycle publications for its blend of power, comfort, and value within the touring cruiser segment.
Ratings
Consumer Reviews:
Owner reviews often highlight the smooth power delivery, comfortable ride for long distances, and solid build quality characteristic of Kawasaki products.