2009 2010 Yamaha Grizzly 550 FI/700 FI Repair Service Manual
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๐ท๏ธ Basic Information Identification Make: Yamaha Model: Grizzly Year: 2009, 2010 Engine Variants: 550 FI, 700 FI Chassis Codes: YFM5FGY, YFM5FGPY, YFM7FGY, YFM7FGPY Codes Manual Product Code: Not specified in provided text ๐ Introduction Market Position Market Segment: High-performance All-Terrain Vehicles (ATVs) Competitive Analysis Competitors: Polaris Sportsman, Can-Am Outlander, Kawasaki Brute Force, Arctic Cat Thundercat Key Features Vehicle Key Features: Fuel Injection (FI), Independent Front and Rear Suspension (IRS), On-Command 4WD system Manual Value Proposition Value Proposition: Provides professional-level repair and diagnostic information for DIY or professional use, saving time and money on maintenance and repairs. ๐ Manual Details Coverage Areas Coverage Scope: Complete service and repair information Target Audience: Professional mechanics and technicians Page Count Page Count: 447 Manual Type Manual Type: Repair Service Manual Language Language: English (implied by product description) Format Format: PDF ๐ Manual Coverage Systems Covered Systems: โข General Information โข Specifications โข Periodic Checks and Adjustments โข Chassis โข Engine โข Cooling System โข Fuel System โข Drive Train โข Electrical System โข Troubleshooting โข Wiring Diagrams Procedures Included Procedures: โข Complete teardown and rebuild โข Maintenance โข Troubleshooting โข Diagnostic procedures Technical Depth Depth: Comprehensive, from basic checks to full rebuilds and diagnostics ๐ Manual Specifications File Format File Format: PDF File Size: 20 MB Print Quality Print Quality: High quality Binding Type Binding Type: Digital download (PDF) Paper Type Paper Type: Not applicable (Digital PDF) Features Navigation: Clickable chapters Restrictions: No restrictions on printing or saving/burning to disc โ๏ธ Engine Specifications Primary Engine Engine Type: Four-stroke, SOHC, 4-valve, Single-cylinder Engine Displacement 550: 530cc (approximate) Engine Displacement 700: 686cc (approximate) Performance Horsepower 700: Approximately 45-50 HP (est.) Torque 700: Approximately 42-45 lb-ft (est.) Fuel System Fuel System Type: Electronic Fuel Injection (EFI) Cooling System Cooling Method: Liquid-cooled Engine Oil Recommended Oil Viscosity: Yamalube 4 (or equivalent) SAE 10W-40 or 20W-50 (refer to manual for specific conditions) Oil Capacity 550: Approximately 2.20 L (2.32 US qt) Oil Capacity 700: Approximately 2.30 L (2.43 US qt) ๐ง Transmission Standard Transmission Type: Automatic (Yamaha Ultramaticยฎ) Transmission Features: Continuously Variable Transmission (CVT), Engine Braking System (EBS) Drive Modes: 2WD/4WD with differential lock (On-Commandยฎ) Fluid Requirements Transmission Fluid Type: Yamaha Genuine Oil "Gear Oil" or equivalent SAE 80 API GL-4 (refer to manual for specific part numbers) Transmission Fluid Transmission Fluid Capacity: Approximately 0.70 L (0.74 US qt) ๐ Dimensions Exterior Overall Length Approx: 2,190 mm (86.2 in) Overall Width Approx: 1,160 mm (45.7 in) Overall Height Approx: 1,240 mm (48.8 in) Weights Curb Weight 550 Approx: 296 kg (653 lbs) Curb Weight 700 Approx: 307 kg (677 lbs) Towing Capacity: 600 kg (1,322 lbs) Cargo Capacity Front Rack: 45 kg (99 lbs) Cargo Capacity Rear Rack: 85 kg (187 lbs) ๐ก๏ธ Safety Features Ratings Safety Certification: Designed for off-road use only. Follow all safety warnings and operational guidelines. Active Features Braking System: Hydraulic disc brakes, front and rear Parking Brake: Wet-type rear brake Passive Features Lighting: Dual halogen headlights, LED taillight/brake light ๐ก Technology Features Infotainment Infotainment System: Not applicable (basic ATV design). Driver Assistance Driver Assistance Features: Yamaha Ultramaticยฎ CVT with Engine Braking System (EBS) for controlled downhill descents. Connectivity Connectivity Features: Not applicable (basic ATV design). Engine Management Engine Management System: Electronic Fuel Injection (EFI) with ignition control, managed by an ECU. ๐ง Maintenance Service Intervals Initial Service Interval: First service typically recommended at 1000 km (600 miles) or 6 months, whichever comes first (refer to manual for detailed schedule). Engine Oil Change Interval: Every 5000 km (3000 miles) or 6 months (refer to manual for specific conditions). Air Filter Cleaning Interval: Every 1000 km (600 miles) or more frequently in dusty conditions. Fluid Specifications Coolant Type: High-quality, permanent type antifreeze coolant (ethylene glycol based) with Suzuki Super Long Life Coolant, or equivalent, mixed 50:50 with distilled water. Brake Fluid Type: DOT 4 brake fluid Known Issues Common Wear Items: Drive belts, suspension bushings, wheel bearings (typical for this class of vehicle and usage). Efi System Notes: EFI system can be sensitive to fuel quality and water ingress. Periodic checks of sensors and connectors are advised. Technical Specifications Spark Plug Gap 550: 0.9 - 1.0 mm (0.035 - 0.039 in) Spark Plug Gap 700: 0.9 - 1.0 mm (0.035 - 0.039 in) Tire Pressure Front: 20 kPa (2.0 kgf/cmยฒ, 29 psi) (Cold) - Refer to tire sidewall and manual Tire Pressure Rear: 20 kPa (2.0 kgf/cmยฒ, 29 psi) (Cold) - Refer to tire sidewall and manual ๐ Vehicle History Brand Heritage Brand Focus: Yamaha Motor Company, known for innovation, performance, and reliability in powersports vehicles. Model Evolution Grizzly Lineage: The Grizzly line has a long-standing reputation for ruggedness and capability in the ATV market. Production Production Location: Primarily manufactured in Japan and/or USA (refer to VIN plate) ๐ Awards & Recognition Recognitions Industry Recognition: Yamaha...
Fuel Injection (FI), Independent Front and Rear Suspension (IRS), On-Command 4WD system
Manual Value Proposition
Value Proposition:
Provides professional-level repair and diagnostic information for DIY or professional use, saving time and money on maintenance and repairs.
๐ Manual Details
Coverage Areas
Coverage Scope:
Complete service and repair information
Target Audience:
Professional mechanics and technicians
Page Count
Page Count:
447
Manual Type
Manual Type:
Repair Service Manual
Language
Language:
English (implied by product description)
Format
Format:
PDF
๐ Manual Coverage
Systems Covered
Systems:
โข General Information
โข Specifications
โข Periodic Checks and Adjustments
โข Chassis
โข Engine
โข Cooling System
โข Fuel System
โข Drive Train
โข Electrical System
โข Troubleshooting
โข Wiring Diagrams
Procedures Included
Procedures:
โข Complete teardown and rebuild
โข Maintenance
โข Troubleshooting
โข Diagnostic procedures
Technical Depth
Depth:
Comprehensive, from basic checks to full rebuilds and diagnostics
๐ Manual Specifications
File Format
File Format:
PDF
File Size:
20 MB
Print Quality
Print Quality:
High quality
Binding Type
Binding Type:
Digital download (PDF)
Paper Type
Paper Type:
Not applicable (Digital PDF)
Features
Navigation:
Clickable chapters
Restrictions:
No restrictions on printing or saving/burning to disc
โ๏ธ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, SOHC, 4-valve, Single-cylinder
Engine Displacement 550:
530cc (approximate)
Engine Displacement 700:
686cc (approximate)
Performance
Horsepower 700:
Approximately 45-50 HP (est.)
Torque 700:
Approximately 42-45 lb-ft (est.)
Fuel System
Fuel System Type:
Electronic Fuel Injection (EFI)
Cooling System
Cooling Method:
Liquid-cooled
Engine Oil
Recommended Oil Viscosity:
Yamalube 4 (or equivalent) SAE 10W-40 or 20W-50 (refer to manual for specific conditions)
Oil Capacity 550:
Approximately 2.20 L (2.32 US qt)
Oil Capacity 700:
Approximately 2.30 L (2.43 US qt)
๐ง Transmission
Standard
Transmission Type:
Automatic (Yamaha Ultramaticยฎ)
Transmission Features:
Continuously Variable Transmission (CVT), Engine Braking System (EBS)
Drive Modes:
2WD/4WD with differential lock (On-Commandยฎ)
Fluid Requirements
Transmission Fluid Type:
Yamaha Genuine Oil "Gear Oil" or equivalent SAE 80 API GL-4 (refer to manual for specific part numbers)
Transmission Fluid
Transmission Fluid Capacity:
Approximately 0.70 L (0.74 US qt)
๐ Dimensions
Exterior
Overall Length Approx:
2,190 mm (86.2 in)
Overall Width Approx:
1,160 mm (45.7 in)
Overall Height Approx:
1,240 mm (48.8 in)
Weights
Curb Weight 550 Approx:
296 kg (653 lbs)
Curb Weight 700 Approx:
307 kg (677 lbs)
Towing Capacity:
600 kg (1,322 lbs)
Cargo Capacity Front Rack:
45 kg (99 lbs)
Cargo Capacity Rear Rack:
85 kg (187 lbs)
๐ก๏ธ Safety Features
Ratings
Safety Certification:
Designed for off-road use only. Follow all safety warnings and operational guidelines.
Active Features
Braking System:
Hydraulic disc brakes, front and rear
Parking Brake:
Wet-type rear brake
Passive Features
Lighting:
Dual halogen headlights, LED taillight/brake light
๐ก Technology Features
Infotainment
Infotainment System:
Not applicable (basic ATV design).
Driver Assistance
Driver Assistance Features:
Yamaha Ultramaticยฎ CVT with Engine Braking System (EBS) for controlled downhill descents.
Connectivity
Connectivity Features:
Not applicable (basic ATV design).
Engine Management
Engine Management System:
Electronic Fuel Injection (EFI) with ignition control, managed by an ECU.
๐ง Maintenance
Service Intervals
Initial Service Interval:
First service typically recommended at 1000 km (600 miles) or 6 months, whichever comes first (refer to manual for detailed schedule).
Engine Oil Change Interval:
Every 5000 km (3000 miles) or 6 months (refer to manual for specific conditions).
Air Filter Cleaning Interval:
Every 1000 km (600 miles) or more frequently in dusty conditions.
Fluid Specifications
Coolant Type:
High-quality, permanent type antifreeze coolant (ethylene glycol based) with Suzuki Super Long Life Coolant, or equivalent, mixed 50:50 with distilled water.
Brake Fluid Type:
DOT 4 brake fluid
Known Issues
Common Wear Items:
Drive belts, suspension bushings, wheel bearings (typical for this class of vehicle and usage).
Efi System Notes:
EFI system can be sensitive to fuel quality and water ingress. Periodic checks of sensors and connectors are advised.
Technical Specifications
Spark Plug Gap 550:
0.9 - 1.0 mm (0.035 - 0.039 in)
Spark Plug Gap 700:
0.9 - 1.0 mm (0.035 - 0.039 in)
Tire Pressure Front:
20 kPa (2.0 kgf/cmยฒ, 29 psi) (Cold) - Refer to tire sidewall and manual
Tire Pressure Rear:
20 kPa (2.0 kgf/cmยฒ, 29 psi) (Cold) - Refer to tire sidewall and manual
๐ Vehicle History
Brand Heritage
Brand Focus:
Yamaha Motor Company, known for innovation, performance, and reliability in powersports vehicles.
Model Evolution
Grizzly Lineage:
The Grizzly line has a long-standing reputation for ruggedness and capability in the ATV market.
Production
Production Location:
Primarily manufactured in Japan and/or USA (refer to VIN plate)
๐ Awards & Recognition
Recognitions
Industry Recognition:
Yamaha Grizzly series is consistently recognized for its class-leading performance, durability, and rider comfort in off-road publications and user reviews.