Kawasaki KLX250 D-Tracker X Motorcycle Service Repair Manual 2009-2012
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🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
KLX250 D-Tracker X
Model Generation:
Third Generation KLX250 Series
Production Years Covered By Manual:
2009, 2010, 2011, 2012
Applicable Frame Codes:
KLX250S9 (JKALX250S*DA00001, JKALX250SSDA00548, LX250S-A00540), KLX250V9 (LX250V-A00832), KLX250SA (JKALXMS1*ADA06540, JKALX250SSDA06540, JKALX250S*DA06535), KLX250VA (JKALXMV1*ADA03155), KLX250SB (JKALXMS1*BDA07967, JKALX250SSDA07967), KLX250VB (JKALX250VVDA04685), KLX250SC (JKALXMS1*CDA09829, JKALX250SSDA09959), KLX250VC (JKALX250VVDA05490)
👋 Introduction
Market Position
Target Audience:
Do-it-yourselfer and Experienced Mechanic
Value Proposition:
Inexpensive way to keep your vehicle working properly, save money
Key Features
Core Benefit:
Empowers users to perform their own repairs and maintenance
Manual Source:
Primary source for repair and service information
📋 Manual Details
Coverage Areas
Comprehensive Repair Coverage:
Yes
Maintenance Coverage:
Yes
Rebuild Coverage:
Complete Tear Down and Rebuild
Troubleshooting Coverage:
Yes
Page Count
Total Pages:
558
Manual Type
Manual Type:
Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Digital Requirements:
Adobe PDF Reader
Cross Platform Compatibility:
Windows, Mac, Linux OS, iPhone, iPad, Android
📖 Manual Coverage
Systems Covered
General Information:
Included
Periodic Maintenance:
Included
Fuel System:
DFI (Digital Fuel Injection) Covered
Cooling System:
Included
Engine Top End:
Included
Clutch:
Included
Engine Lubrication System:
Included
Engine Removal Installation:
Included
Crankshaft Transmission:
Included
Wheels Tires:
Included
Final Drive:
Included
Brakes:
Included
Suspension:
Included
Steering:
Included
Frame:
Included
Electrical System:
Included
Appendix:
Included
Procedures Included
Diagnostic Procedures:
All Diagnostic Procedures
Repair Procedures:
All Repair Procedures
Disassembly Instructions:
Step-by-step based on complete disassembly
Technical Depth
Depth Of Information:
Detailed, suitable for DIY and experienced mechanics
Illustrations And Diagrams:
Hundreds of Photos and Illustrations, Detailed Diagrams
Wiring Schematics:
Included
Torque Specifications:
Included
📊 Manual Specifications
File Format
Searchability:
Searchable Text
Printability:
Printable (can be burned to CD-ROM)
Accessibility:
Viewable on any computer, zoomable
Print Quality
Completeness And Integrity:
100% Complete and Intact, No Missing/Corrupt Pages/Sections
Binding Type
Delivery Method:
Instant Download
Shipping Cost Implication:
No Shipping Cost
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, DOHC, 4-valve, Single Cylinder
Engine Displacement:
249 cc (Cubic Centimeters)
Cooling System:
Liquid-cooled
Performance
Typical Horsepower Range:
Approx. 24-27 HP (dependent on specific model year and emissions regulations)
Typical Torque Range:
Approx. 17-19 lb-ft (dependent on specific model year and emissions regulations)
Fuel System
Fuel Delivery:
Digital Fuel Injection (DFI) with Keihin throttle body
Fuel Type:
Unleaded gasoline
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Features
Clutch Type:
Wet, multi-disc
📐 Dimensions
Exterior
Typical Seat Height:
Approx. 34.3 inches (870 mm)
Weights
Typical Curb Weight:
Approx. 291 lbs (132 kg)
💡 Technology Features
Infotainment
Instrumentation:
Digital LCD multi-function display including speedometer, tachometer, odometer, trip meters, clock, and fuel gauge.
Driver Assistance
ABS Availability:
ABS was an optional feature on some models within this range; not standard on all variants.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-4,000 miles or 6 months (refer to manual for exact schedule)
Air Filter Cleaning:
Recommended every 3,000-4,000 miles or annually
Spark Plug Replacement:
Typically every 7,500-10,000 miles
Fluid Specifications
Engine Oil Type:
SAE 10W-40 API SG or SH motorcycle oil (refer to manual for specific viscosity and API classification)
Engine Oil Capacity:
Approx. 1.7 Liters (with filter change)
Coolant Type:
Kawasaki Coolant (or equivalent ethylene glycol-based antifreeze) mixed 50/50 with distilled water
Known Issues
Common Wear Items:
Clutch plates, brake pads, chain and sprockets, wheel bearings
Potential Electrical Concerns:
While generally reliable, some owners have reported minor issues with stator output or regulator/rectifier reliability over extended use, especially under heavy accessory loads.
📚 Vehicle History
Brand Heritage
Kawasaki Offroad Legacy:
Kawasaki has a long and storied history in off-road and dual-sport motorcycles, known for ruggedness and performance.
Model Evolution
Klx Lineage:
The KLX250 series evolved from earlier Kawasaki dual-sport offerings, emphasizing versatility for both on-road and off-road use. The D-Tracker variant specifically focuses on the supermoto style with street-oriented tires and suspension.
Production
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Industry Standing:
The KLX250 series is widely recognized for its balance of performance, reliability, and versatility in the dual-sport and supermoto categories.
Inexpensive way to keep your vehicle working properly, save money
Key Features
Core Benefit:
Empowers users to perform their own repairs and maintenance
Manual Source:
Primary source for repair and service information
📋 Manual Details
Coverage Areas
Comprehensive Repair Coverage:
Yes
Maintenance Coverage:
Yes
Rebuild Coverage:
Complete Tear Down and Rebuild
Troubleshooting Coverage:
Yes
Page Count
Total Pages:
558
Manual Type
Manual Type:
Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Digital Requirements:
Adobe PDF Reader
Cross Platform Compatibility:
Windows, Mac, Linux OS, iPhone, iPad, Android
📖 Manual Coverage
Systems Covered
General Information:
Included
Periodic Maintenance:
Included
Fuel System:
DFI (Digital Fuel Injection) Covered
Cooling System:
Included
Engine Top End:
Included
Clutch:
Included
Engine Lubrication System:
Included
Engine Removal Installation:
Included
Crankshaft Transmission:
Included
Wheels Tires:
Included
Final Drive:
Included
Brakes:
Included
Suspension:
Included
Steering:
Included
Frame:
Included
Electrical System:
Included
Appendix:
Included
Procedures Included
Diagnostic Procedures:
All Diagnostic Procedures
Repair Procedures:
All Repair Procedures
Disassembly Instructions:
Step-by-step based on complete disassembly
Technical Depth
Depth Of Information:
Detailed, suitable for DIY and experienced mechanics
Illustrations And Diagrams:
Hundreds of Photos and Illustrations, Detailed Diagrams
Wiring Schematics:
Included
Torque Specifications:
Included
📊 Manual Specifications
File Format
Searchability:
Searchable Text
Printability:
Printable (can be burned to CD-ROM)
Accessibility:
Viewable on any computer, zoomable
Print Quality
Completeness And Integrity:
100% Complete and Intact, No Missing/Corrupt Pages/Sections
Binding Type
Delivery Method:
Instant Download
Shipping Cost Implication:
No Shipping Cost
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, DOHC, 4-valve, Single Cylinder
Engine Displacement:
249 cc (Cubic Centimeters)
Cooling System:
Liquid-cooled
Performance
Typical Horsepower Range:
Approx. 24-27 HP (dependent on specific model year and emissions regulations)
Typical Torque Range:
Approx. 17-19 lb-ft (dependent on specific model year and emissions regulations)
Fuel System
Fuel Delivery:
Digital Fuel Injection (DFI) with Keihin throttle body
Fuel Type:
Unleaded gasoline
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Features
Clutch Type:
Wet, multi-disc
📐 Dimensions
Exterior
Typical Seat Height:
Approx. 34.3 inches (870 mm)
Weights
Typical Curb Weight:
Approx. 291 lbs (132 kg)
💡 Technology Features
Infotainment
Instrumentation:
Digital LCD multi-function display including speedometer, tachometer, odometer, trip meters, clock, and fuel gauge.
Driver Assistance
ABS Availability:
ABS was an optional feature on some models within this range; not standard on all variants.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-4,000 miles or 6 months (refer to manual for exact schedule)
Air Filter Cleaning:
Recommended every 3,000-4,000 miles or annually
Spark Plug Replacement:
Typically every 7,500-10,000 miles
Fluid Specifications
Engine Oil Type:
SAE 10W-40 API SG or SH motorcycle oil (refer to manual for specific viscosity and API classification)
Engine Oil Capacity:
Approx. 1.7 Liters (with filter change)
Coolant Type:
Kawasaki Coolant (or equivalent ethylene glycol-based antifreeze) mixed 50/50 with distilled water
Known Issues
Common Wear Items:
Clutch plates, brake pads, chain and sprockets, wheel bearings
Potential Electrical Concerns:
While generally reliable, some owners have reported minor issues with stator output or regulator/rectifier reliability over extended use, especially under heavy accessory loads.
📚 Vehicle History
Brand Heritage
Kawasaki Offroad Legacy:
Kawasaki has a long and storied history in off-road and dual-sport motorcycles, known for ruggedness and performance.
Model Evolution
Klx Lineage:
The KLX250 series evolved from earlier Kawasaki dual-sport offerings, emphasizing versatility for both on-road and off-road use. The D-Tracker variant specifically focuses on the supermoto style with street-oriented tires and suspension.
Production
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Industry Standing:
The KLX250 series is widely recognized for its balance of performance, reliability, and versatility in the dual-sport and supermoto categories.