Kawasaki KLX250 2009-2012 Workshop Repair Service Manual
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Basic Information
Identification
Make:
Kawasaki
Model:
KLX250
Applicable Years:
2009, 2010, 2011, 2012
Engine Variants Covered:
All
Trim Levels Covered:
All
Transmission Types Covered:
All
Introduction
Market Position
Target Audience:
Kawasaki KLX250 owners, independent repair shops, DIY enthusiasts
Competitive Analysis
Advantage:
Comprehensive, factory-level information, instant access
Key Features
Features:
Step-by-step instructions, critical specifications, detailed illustrations, troubleshooting guides, wiring diagrams
Value Proposition
Benefit:
Save money on repair costs, empower owners to perform maintenance and repairs
Manual Details
Coverage Areas
Primary Coverage:
Workshop Repair Service
Additional Coverage:
Maintenance, Troubleshooting, Diagnostics
Page Count
Estimated Page Count:
Hundreds of pages (as stated in product description)
Manual Type
Type:
Factory Original Workshop Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Download Type:
Instant Download
Manual Coverage
Systems Covered
General Information:
Yes
Fuel System:
Yes
Cooling System:
Yes
Engine Top End:
Yes
Clutch:
Yes
Engine Lubrication System:
Yes
Engine Removal Installation:
Yes
Crankshaft Transmission:
Yes
Wheels Tires:
Yes
Final Drive:
Yes
Brakes:
Yes
Suspension:
Yes
Steering:
Yes
Frame:
Yes
Electrical System:
Yes
Wiring Diagrams:
Yes (integrated with electrical system)
Appendix:
Yes
Procedures Included
Maintenance Procedures:
Yes (detailed, step-by-step)
Repair Procedures:
Yes (comprehensive, detailed substeps)
Troubleshooting Procedures:
Yes (combined with electrical service)
Disassembly Assembly:
Yes
Cleaning Reinstallation:
Yes
Diagnostic Procedures:
Yes
Technical Depth
Depth:
Professional Technician Level
Detail Level:
Highly Detailed, Critical Specifications, Diagrams, Photos
Precision:
Critical information, notes, cautions, warnings
Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Full Printable
Zoom Functionality:
Zoom IN/OUT
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
Software Requirements
Reader Requirement:
Adobe PDF Reader
Extraction Requirement:
WinZip
Compatibility
Operating Systems:
All Versions of Windows & Mac
Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, DOHC, 4-valve single cylinder (Typical for KLX250)
Performance
Displacement:
249 cc (Typical for KLX250)
Fuel System
Fuel Delivery:
Fuel Injection (Likely for this generation, but manual will confirm specific system)
Transmission
Standard
Transmission Type:
6-speed, constant mesh (Typical for KLX250)
Optional
Optional Transmissions:
N/A (Single standard transmission expected)
Features
Clutch Type:
Wet, multiple-disc (Likely)
Dimensions
Exterior
Vehicle Type:
Dual-sport Motorcycle
Weights
Curb Weight:
Refer to manual for precise specifications (Varies by specific model/trim)
Safety Features
Ratings
Safety Features Coverage:
Manual covers braking systems and chassis integrity which contribute to safety.
Technology Features
Infotainment
Features:
Basic motorcycle instrumentation (speedometer, tachometer, odometer, fuel gauge, etc.). Detailed descriptions of instrument panel functions will be in the manual.
Driver Assistance
Features:
N/A (No advanced driver assistance systems typically found on motorcycles of this era).
Connectivity
Features:
N/A (No electronic connectivity features expected).
Maintenance
Service Intervals
Interval Coverage:
Yes (Detailed schedules for various components and fluids)
Fluid Specifications
Engine Oil Type:
Manual will specify exact API classification, viscosity grade (e.g., SAE 10W-40), and capacity.
Coolant Type:
Manual will specify coolant type (e.g., ethylene glycol-based) and mixture ratio.
Brake Fluid Type:
Manual will specify DOT classification (e.g., DOT 4).
Transmission Oil Type:
Manual will specify if separate transmission oil is used or shared with engine oil.
Known Issues
Issue Coverage:
Manual's troubleshooting section will address common problems and their solutions.
Parts Replacement
Filter Part Numbers:
Manual may list or refer to part numbers for consumables like oil filters, air filters.
Vehicle History
Brand Heritage
Manufacturer:
Kawasaki Heavy Industries
Model Evolution
Klx Lineage:
The KLX series has a long history of off-road and dual-sport motorcycles, known for their ruggedness and capability.
Production
Production Period:
2009-2012 (as specified for this manual)
Awards & Recognition
Recognitions
Model Reputation:
The KLX250 is generally well-regarded for its off-road capability and reliability as a dual-sport machine. Specific awards would require further research beyond manual data.
Liquid-cooled, 4-stroke, DOHC, 4-valve single cylinder (Typical for KLX250)
Performance
Displacement:
249 cc (Typical for KLX250)
Fuel System
Fuel Delivery:
Fuel Injection (Likely for this generation, but manual will confirm specific system)
Transmission
Standard
Transmission Type:
6-speed, constant mesh (Typical for KLX250)
Optional
Optional Transmissions:
N/A (Single standard transmission expected)
Features
Clutch Type:
Wet, multiple-disc (Likely)
Dimensions
Exterior
Vehicle Type:
Dual-sport Motorcycle
Weights
Curb Weight:
Refer to manual for precise specifications (Varies by specific model/trim)
Safety Features
Ratings
Safety Features Coverage:
Manual covers braking systems and chassis integrity which contribute to safety.
Technology Features
Infotainment
Features:
Basic motorcycle instrumentation (speedometer, tachometer, odometer, fuel gauge, etc.). Detailed descriptions of instrument panel functions will be in the manual.
Driver Assistance
Features:
N/A (No advanced driver assistance systems typically found on motorcycles of this era).
Connectivity
Features:
N/A (No electronic connectivity features expected).
Maintenance
Service Intervals
Interval Coverage:
Yes (Detailed schedules for various components and fluids)
Fluid Specifications
Engine Oil Type:
Manual will specify exact API classification, viscosity grade (e.g., SAE 10W-40), and capacity.
Coolant Type:
Manual will specify coolant type (e.g., ethylene glycol-based) and mixture ratio.
Brake Fluid Type:
Manual will specify DOT classification (e.g., DOT 4).
Transmission Oil Type:
Manual will specify if separate transmission oil is used or shared with engine oil.
Known Issues
Issue Coverage:
Manual's troubleshooting section will address common problems and their solutions.
Parts Replacement
Filter Part Numbers:
Manual may list or refer to part numbers for consumables like oil filters, air filters.
Vehicle History
Brand Heritage
Manufacturer:
Kawasaki Heavy Industries
Model Evolution
Klx Lineage:
The KLX series has a long history of off-road and dual-sport motorcycles, known for their ruggedness and capability.
Production
Production Period:
2009-2012 (as specified for this manual)
Awards & Recognition
Recognitions
Model Reputation:
The KLX250 is generally well-regarded for its off-road capability and reliability as a dual-sport machine. Specific awards would require further research beyond manual data.