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2009-2012 Yamaha YFM550FI YFM700FI Grizzly Service Repair Manual Download PDF

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๐Ÿท๏ธ Basic Information Identification Make: Yamaha Model: Grizzly Model Variants: YFM550FI, YFM700FI Years Covered: 2009, 2010, 2011, 2012 Generation Generation: Second Generation Grizzly (post-2008 redesign) Codes Chassis Codes 550: YFM550F, YFM550FG Chassis Codes 700: YFM700F, YFM700FG ๐Ÿ‘‹ Introduction Market Position Market Segment: Premium utility ATVs (All-Terrain Vehicles), designed for serious off-road use, hunting, and utility tasks. Competitive Analysis Competitors: Honda Foreman/Rancher, Suzuki KingQuad, Polaris Sportsman, Kawasaki Brute Force. Key Features Key Features Of Vehicles: Fuel Injection, Electric Power Steering (EPS) on select models, robust chassis, independent suspension, true 4-wheel drive, high torque engines. Manual Value Proposition Diy Benefit: Empowers owners to perform all maintenance and repairs, saving significant costs on labor. Manual Completeness Completeness Statement: Advertised as the 'most complete' manual, covering all aspects from basic checks to full overhauls. ๐Ÿ“‹ Manual Details Coverage Areas Primary Coverage: 2009-2012 Yamaha YFM550FI Grizzly 4x4 EPS, 2009-2012 Yamaha YFM700FI Grizzly 4x4 (with EPS on select models) Specific Model Codes Covered: YFM550FI, YFM700FI, YFM550FGHZ, YFM550FGPHZ, YFM550FGZGR, YFM550FGZL, YFM700FGHZ, YFM700FGPHZ, YFM700FGPZGR, YFM700FGPZL, YFM550FGAGR, YFM550FGAL, YFM550FGHA, YFM550FGPAGR, YFM550FGPAL, YFM550FGPHA, YFM550FGPSPA, YFM700FGAGR, YFM700FGAL, YFM700FGHA, YFM700FGPAGR, YFM700FGPAL, YFM700FGPHA, YFM700FGPSPA Page Count Page Count: Undisclosed (Implied comprehensive) Manual Type Manual Type: Service Repair Manual Language Language: English Format Format: PDF Download ๐Ÿ“– Manual Coverage Systems Covered Engine: Complete engine overhaul, internal components, piston, rings, cylinder, valve train, camshaft, crankshaft, lubrication system, oil pump, oil seals, gaskets. Cooling System: Radiator, coolant hoses, water pump, thermostat, fan, coolant specifications and bleeding procedures. Fuel System: Fuel injection system (FI), fuel pump, fuel injectors, throttle body, TPS, fuel filter, fuel tank, pressure regulator, EFI troubleshooting. Drive Train: CVT (Continuously Variable Transmission) system, drive belts, primary and secondary clutches, gearbox, differential, driveshafts, U-joints, AWD system engagement. Electrical System: Ignition system, starting system, charging system (stator, rectifier/regulator), battery, lighting, CDI unit, sensors (MAP, IAT, O2), wiring diagrams, ECU troubleshooting. Chassis: Frame, suspension (front and rear A-arms, shocks, linkages), steering system (including EPS components), wheel bearings, braking system (hydraulic calipers, master cylinders, lines), tire specifications. Troubleshooting: Diagnostic procedures for common and complex issues, symptom-based troubleshooting, error code interpretation. Procedures Included Maintenance: Scheduled maintenance intervals, oil changes, filter replacements, spark plug replacement, valve clearance checks/adjustments, brake fluid flush, coolant flush, CVT belt inspection/replacement. Repair: Complete disassembly and reassembly of all major mechanical and electrical components, engine rebuild, transmission repair, suspension overhaul, steering system repair. Diagnostics: Detailed diagnostic flowcharts, electrical system testing, sensor testing, fuel system pressure testing, compression testing. Technical Depth Technical Depth: Comprehensive, from basic preventative maintenance to complete engine and transmission rebuilds, including in-depth electrical system diagnosis. ๐Ÿ“Š Manual Specifications File Format File Format: PDF Compatibility: All versions of Windows & Mac Requirements: Adobe PDF Reader Print Quality Print Quality: High quality, printable pages. Binding Type Binding Type: Digital Download (No physical binding) Paper Type Paper Type: N/A (Digital) โš™๏ธ Engine Specifications Primary Engine Engine 550: 535cc, Liquid-cooled, 4-stroke, SOHC, 4-valve, Single-cylinder. Engine 700: 686cc, Liquid-cooled, 4-stroke, SOHC, 4-valve, Single-cylinder. Performance Horsepower 700 Estimated: Approx. 45-48 HP (subject to specific tuning and regulations). Torque 700 Estimated: Approx. 40-42 lb-ft (subject to specific tuning and regulations). Bore Stroke 550: 95.0 mm x 74.2 mm Bore Stroke 700: 100.0 mm x 85.9 mm Fuel System Fuel Delivery 550 700: Mikuni Electronic Fuel Injection (EFI) Compression Ratio 550: 9.2:1 Compression Ratio 700: 8.1:1 Lubrication Oil Type Engine: Yamalube 4 (or equivalent SAE 10W-40 or 20W-40 API SG or higher) Oil Capacity With Filter 550: 2.00 L (2.11 US qt) Oil Capacity With Filter 700: 2.30 L (2.43 US qt) ๐Ÿ”ง Transmission Standard Transmission Type: Yamaha Ultramaticยฎ CVT with Engine Braking Drive Modes: 2WD/4WD with locking front differential, push-button engagement. Features Cv Features: Features a centrifugal clutch and an automatic variable sheave mechanism for smooth, seamless acceleration and deceleration. Engine Braking: Integrated downhill engine braking system through the Ultramaticยฎ CVT. Fluid Cv Fluid Type: Yamaha Genuine Gear Oil (or equivalent SAE 80 hypoid gear oil) ๐Ÿ“ Dimensions Exterior Length 550: 2130 mm (83.9 in) Length 700: 2130 mm (83.9 in) Width 550: 1180 mm (46.5 in) Width 700: 1180 mm (46.5 in) Height 550: 1280 mm (50.4 in) Height 700: 1280 mm (50.4 in) Weights Wet Weight 550: 274 kg (604 lb) Wet Weight 700: 278 kg (613 lb) Ground Clearance 550: 260 mm (10.2 in) Ground Clearance 700: 260 mm (10.2 in) Cargo Rack Capacity Front: 45 kg (99 lb) Rack Capacity Rear: 85 kg (187 lb) Towing Capacity: 600 kg (1322 lb) Dimensions Wheelbase: 1250 mm (49.2 in) ๐Ÿ›ก๏ธ Safety Features Ratings Atv Safety Considerations: ATVs are complex machines and require careful operation and adherence to safety guidelines. This manual provides crucial safety information for maintenance and repair. Active Features Active Safety Features: Locking front differential, powerful hydraulic disc brakes, engine braking. Passive Features Passive Safety Features: Sturdy frame construction, ergonomic design for rider control, grab bars....
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2009-2012 Yamaha YFM550FI YFM700FI Grizzly Service Repair Manual Download PDF2009-2012 Yamaha YFM550FI YFM700FI Grizzly Service Repair Manual Download PDF2009-2012 Yamaha YFM550FI YFM700FI Grizzly Service Repair Manual Download PDF2009-2012 Yamaha YFM550FI YFM700FI Grizzly Service Repair Manual Download PDF
๐Ÿท๏ธ Basic Information
Identification
Make:
Yamaha
Model:
Grizzly
Model Variants:
YFM550FI, YFM700FI
Years Covered:
2009, 2010, 2011, 2012
Generation
Generation:
Second Generation Grizzly (post-2008 redesign)
Codes
Chassis Codes 550:
YFM550F, YFM550FG
Chassis Codes 700:
YFM700F, YFM700FG
๐Ÿ‘‹ Introduction
Market Position
Market Segment:
Premium utility ATVs (All-Terrain Vehicles), designed for serious off-road use, hunting, and utility tasks.
Competitive Analysis
Competitors:
Honda Foreman/Rancher, Suzuki KingQuad, Polaris Sportsman, Kawasaki Brute Force.
Key Features
Key Features Of Vehicles:
Fuel Injection, Electric Power Steering (EPS) on select models, robust chassis, independent suspension, true 4-wheel drive, high torque engines.
Manual Value Proposition
Diy Benefit:
Empowers owners to perform all maintenance and repairs, saving significant costs on labor.
Manual Completeness
Completeness Statement:
Advertised as the 'most complete' manual, covering all aspects from basic checks to full overhauls.
๐Ÿ“‹ Manual Details
Coverage Areas
Primary Coverage:
2009-2012 Yamaha YFM550FI Grizzly 4x4 EPS, 2009-2012 Yamaha YFM700FI Grizzly 4x4 (with EPS on select models)
Specific Model Codes Covered:
YFM550FI, YFM700FI, YFM550FGHZ, YFM550FGPHZ, YFM550FGZGR, YFM550FGZL, YFM700FGHZ, YFM700FGPHZ, YFM700FGPZGR, YFM700FGPZL, YFM550FGAGR, YFM550FGAL, YFM550FGHA, YFM550FGPAGR, YFM550FGPAL, YFM550FGPHA, YFM550FGPSPA, YFM700FGAGR, YFM700FGAL, YFM700FGHA, YFM700FGPAGR, YFM700FGPAL, YFM700FGPHA, YFM700FGPSPA
Page Count
Page Count:
Undisclosed (Implied comprehensive)
Manual Type
Manual Type:
Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
๐Ÿ“– Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, internal components, piston, rings, cylinder, valve train, camshaft, crankshaft, lubrication system, oil pump, oil seals, gaskets.
Cooling System:
Radiator, coolant hoses, water pump, thermostat, fan, coolant specifications and bleeding procedures.
Fuel System:
Fuel injection system (FI), fuel pump, fuel injectors, throttle body, TPS, fuel filter, fuel tank, pressure regulator, EFI troubleshooting.
Drive Train:
CVT (Continuously Variable Transmission) system, drive belts, primary and secondary clutches, gearbox, differential, driveshafts, U-joints, AWD system engagement.
Electrical System:
Ignition system, starting system, charging system (stator, rectifier/regulator), battery, lighting, CDI unit, sensors (MAP, IAT, O2), wiring diagrams, ECU troubleshooting.
Chassis:
Frame, suspension (front and rear A-arms, shocks, linkages), steering system (including EPS components), wheel bearings, braking system (hydraulic calipers, master cylinders, lines), tire specifications.
Troubleshooting:
Diagnostic procedures for common and complex issues, symptom-based troubleshooting, error code interpretation.
Procedures Included
Maintenance:
Scheduled maintenance intervals, oil changes, filter replacements, spark plug replacement, valve clearance checks/adjustments, brake fluid flush, coolant flush, CVT belt inspection/replacement.
Repair:
Complete disassembly and reassembly of all major mechanical and electrical components, engine rebuild, transmission repair, suspension overhaul, steering system repair.
Diagnostics:
Detailed diagnostic flowcharts, electrical system testing, sensor testing, fuel system pressure testing, compression testing.
Technical Depth
Technical Depth:
Comprehensive, from basic preventative maintenance to complete engine and transmission rebuilds, including in-depth electrical system diagnosis.
๐Ÿ“Š Manual Specifications
File Format
File Format:
PDF
Compatibility:
All versions of Windows & Mac
Requirements:
Adobe PDF Reader
Print Quality
Print Quality:
High quality, printable pages.
Binding Type
Binding Type:
Digital Download (No physical binding)
Paper Type
Paper Type:
N/A (Digital)
โš™๏ธ Engine Specifications
Primary Engine
Engine 550:
535cc, Liquid-cooled, 4-stroke, SOHC, 4-valve, Single-cylinder.
Engine 700:
686cc, Liquid-cooled, 4-stroke, SOHC, 4-valve, Single-cylinder.
Performance
Horsepower 700 Estimated:
Approx. 45-48 HP (subject to specific tuning and regulations).
Torque 700 Estimated:
Approx. 40-42 lb-ft (subject to specific tuning and regulations).
Bore Stroke 550:
95.0 mm x 74.2 mm
Bore Stroke 700:
100.0 mm x 85.9 mm
Fuel System
Fuel Delivery 550 700:
Mikuni Electronic Fuel Injection (EFI)
Compression Ratio 550:
9.2:1
Compression Ratio 700:
8.1:1
Lubrication
Oil Type Engine:
Yamalube 4 (or equivalent SAE 10W-40 or 20W-40 API SG or higher)
Oil Capacity With Filter 550:
2.00 L (2.11 US qt)
Oil Capacity With Filter 700:
2.30 L (2.43 US qt)
๐Ÿ”ง Transmission
Standard
Transmission Type:
Yamaha Ultramaticยฎ CVT with Engine Braking
Drive Modes:
2WD/4WD with locking front differential, push-button engagement.
Features
Cv Features:
Features a centrifugal clutch and an automatic variable sheave mechanism for smooth, seamless acceleration and deceleration.
Engine Braking:
Integrated downhill engine braking system through the Ultramaticยฎ CVT.
Fluid
Cv Fluid Type:
Yamaha Genuine Gear Oil (or equivalent SAE 80 hypoid gear oil)
๐Ÿ“ Dimensions
Exterior
Length 550:
2130 mm (83.9 in)
Length 700:
2130 mm (83.9 in)
Width 550:
1180 mm (46.5 in)
Width 700:
1180 mm (46.5 in)
Height 550:
1280 mm (50.4 in)
Height 700:
1280 mm (50.4 in)
Weights
Wet Weight 550:
274 kg (604 lb)
Wet Weight 700:
278 kg (613 lb)
Ground Clearance 550:
260 mm (10.2 in)
Ground Clearance 700:
260 mm (10.2 in)
Cargo
Rack Capacity Front:
45 kg (99 lb)
Rack Capacity Rear:
85 kg (187 lb)
Towing Capacity:
600 kg (1322 lb)
Dimensions
Wheelbase:
1250 mm (49.2 in)
๐Ÿ›ก๏ธ Safety Features
Ratings
Atv Safety Considerations:
ATVs are complex machines and require careful operation and adherence to safety guidelines. This manual provides crucial safety information for maintenance and repair.
Active Features
Active Safety Features:
Locking front differential, powerful hydraulic disc brakes, engine braking.
Passive Features
Passive Safety Features:
Sturdy frame construction, ergonomic design for rider control, grab bars.
๐Ÿ’ก Technology Features
Infotainment
Infotainment Features:
N/A (Utility ATV focus, no typical infotainment system).
Driver Assistance
Driver Assistance Features:
Electric Power Steering (EPS) on select models, providing reduced steering effort and improved control.
Connectivity
Connectivity Features:
N/A (No integrated connectivity features like Bluetooth or USB ports).
Lighting
Lighting System:
Dual halogen headlights, LED taillight/brake light, providing excellent visibility.
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval:
Every 1000 km (600 miles) or 6 months, whichever comes first (refer to manual for precise interval).
Cv Belt Inspection Interval:
Inspect every 6 months or 500 km (300 miles), replace as needed (refer to manual for precise interval and wear limits).
Air Filter Cleaning Interval:
Clean every 3 months or 250 km (150 miles), replace as needed (refer to manual for precise interval and type).
Spark Plug Replacement Interval:
Replace every 12 months or 2000 km (1200 miles) (refer to manual for correct spark plug type and gap).
Fluid Specifications
Brake Fluid Type:
DOT 4 Hydraulic Brake Fluid
Coolant Type:
Yamaha All-Weather Motor Cycle Coolant (or equivalent ethylene glycol-based coolant with long-life protection)
Known Issues
Common Wear Items:
CVT belts, drive axles/U-joints, wheel bearings, brake pads, suspension bushings due to demanding off-road use.
Efi System Considerations:
While reliable, fuel pump performance, injector cleanliness, and sensor accuracy are critical for optimal EFI operation and are covered extensively in the troubleshooting section.
๐Ÿ“š Vehicle History
Brand Heritage
Yamaha Atv Legacy:
Yamaha has a long-standing reputation for building reliable, durable, and high-performing ATVs, particularly with the Grizzly line establishing a benchmark in the utility segment.
Model Evolution
Grizzly Evolution 2009 2012:
This generation (post-2008) saw significant updates including the introduction of the 550cc model, enhanced EFI systems, and refinements to the Ultramaticยฎ CVT and EPS systems.
Production
Production Region:
Primarily manufactured in Japan, with some components and assembly potentially in other Yamaha global facilities.
๐Ÿ† Awards & Recognition
Recognitions
Industry Recognition:
Yamaha Grizzly models consistently receive high marks from automotive and powersports media for their durability, performance, and off-road capability.
Certifications
Certifications:
Manufactured to meet all applicable government safety and emissions standards.
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