Aprilia SXV RXV 450 550 2009 Workshop Repair Service Manual
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The 2009 SXV RXV represents a potent blend of supermoto and dual-sport capabilities, powered by signature V-twin engine technology. Available in 450cc and 550cc variants, these motorcycles are engineered for high performance, featuring aggressive styling, capable suspension systems, and road-legal setups designed for both spirited street riding and off-road excursions. With a rich Italian heritage and a focus on exhilarating performance, the SXV RXV line was positioned against other high-performance dual-sport and supermoto machines, offering a unique and engaging riding experience. This comprehensive workshop repair and service manual provides essential guidance for the 2009 SXV 450 and RXV 450, as well as the SXV 550 and RXV 550. Covering all trims and variants, the manual details engine systems, transmission, chassis, brakes, and electrical components, offering step-by-step procedures for maintenance, repair, and diagnostics. It includes critical information on fluid specifications, torque values, wiring diagrams, and troubleshooting charts, empowering owners and technicians to effectively maintain and service these performance-oriented motorcycles. 🏷️ Basic Information Identification Make: Aprilia Model: SXV RXV Year: 2009 Codes Engine Codes: V990 (450cc/550cc variants) 👋 Introduction Market Position Market Segment: Supermoto / Dual-sport motorcycle segment, known for performance and off-road capabilities. Competitive Analysis Competitors: Competed against models like KTM EXC series, Husqvarna SMR/TE series, and other performance-oriented dual-sport/supermoto bikes. Key Features Bike Characteristics: High-performance V-twin engines, aggressive styling, capable off-road suspension, road-legal supermoto setup. Manual Value Proposition Manual Benefit: Essential for owners seeking to perform maintenance, repairs, and diagnostics to keep these performance machines in optimal condition. 📋 Manual Details Coverage Areas Covered Models: Aprilia SXV 450, Aprilia RXV 450, Aprilia SXV 550, Aprilia RXV 550 Covered Trims: All trims and variants for the specified model years Engine Variants Covered: Both 450cc and 550cc V-twin engine configurations. Page Count Estimated Page Count: Approximately 350-450 pages (typical for a comprehensive workshop manual of this type) Manual Type Manual Type: Workshop Repair and Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine disassembly, assembly, tuning, lubrication, cooling, fuel delivery, ignition, exhaust, emissions control Transmission Drivetrain: Clutch operation, gearbox inspection and repair, chain drive maintenance, final drive unit Chassis Suspension: Frame inspection, front fork servicing (including oil changes and seal replacement), rear shock absorber servicing, swingarm maintenance, linkage inspection Braking System: Brake caliper service and overhaul, master cylinder replacement, brake line inspection and bleeding, rotor inspection and replacement Electrical System: Wiring diagrams, battery maintenance, charging system (stator, regulator/rectifier), starter motor, lighting system, instrumentation, ECU diagnostics Fuel System: Fuel tank, fuel pump, fuel injectors (if applicable), fuel pressure regulator, throttle body service Cooling System: Radiator, coolant hoses, water pump, thermostat, fan operation Exhaust System: Exhaust pipe inspection, muffler service, catalytic converter (if applicable) diagnosis Bodywork Fittings: Fairing removal and installation, seat maintenance, body panel alignment Wheels Tires: Wheel bearing inspection, tire pressure and wear checks, rim maintenance. Controls: Throttle cable adjustment, clutch lever adjustment, shifter linkage. Frame And Bodywork: Frame inspection for cracks or damage, subframe mounting, plastic body panel removal/installation. Procedures Included Maintenance Procedures: Oil changes, filter replacements, chain adjustment, spark plug replacement, valve clearance adjustment, brake pad replacement, coolant flush Troubleshooting: Diagnostic charts, fault finding procedures for common issues (engine starting problems, electrical faults, performance issues) Repair Procedures: Complete engine rebuilds, gearbox overhaul, suspension component replacement, electrical component diagnosis and replacement Assembly Disassembly: Step-by-step instructions for component removal and installation Wiring Diagrams Included: Yes, comprehensive electrical system wiring diagrams for troubleshooting and repair. Torque Specifications: Yes, essential torque values for critical engine, chassis, and component fasteners. Diagnostic Charts: Yes, structured diagnostic flowcharts for common starting, running, and electrical issues. Technical Depth Technical Depth: Comprehensive, covering routine maintenance to complete engine and chassis overhauls, including diagnostic procedures and specifications. 📊 Manual Specifications File Format File Format: PDF Searchable Text: Typically Yes (depends on source quality, but professional PDFs are searchable) Print Quality Print Quality: High resolution, suitable for printing individual pages or the entire manual Binding Type Binding Type: N/A (Digital PDF Download) Paper Type Paper Type: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Engine Type: V-Twin, four-stroke Displacement 450: 449.8 cc Displacement 550: 549.4 cc Performance Horsepower 450 Est: Approx. 50-55 HP (varies by tune and exhaust) Horsepower 550 Est: Approx. 60-65 HP (varies by tune and exhaust) Torque 450 Est: Approx. 30-33 lb-ft Torque 550 Est: Approx. 36-40 lb-ft Fuel System Fuel Injection: Electronic Fuel Injection (EFI) - Keihin or similar Fuel Type: Unleaded Gasoline (91 octane or higher recommended) Ignition System Ignition Type: Digital CDI with variable ignition timing Engine Layout V Angle: 45 degrees Cooling System Cooling Method: Liquid-cooled 🔧 Transmission Standard Transmission Type: 6-speed manual sequential gearbox Optional Clutch Type: Hydraulically operated wet multi-plate clutch Features Drivetrain: Chain drive 📐 Dimensions Exterior Wheelbase Est: Approx. 57-58 inches (1450-1475 mm) Seat Height Est: Approx. 36-37 inches (915-940 mm)...
The 2009 SXV RXV represents a potent blend of supermoto and dual-sport capabilities, powered by signature V-twin engine technology. Available in 450cc and 550cc variants, these motorcycles are engineered for high performance, featuring aggressive styling, capable suspension systems, and road-legal setups designed for both spirited street riding and off-road excursions. With a rich Italian heritage and a focus on exhilarating performance, the SXV RXV line was positioned against other high-performance dual-sport and supermoto machines, offering a unique and engaging riding experience.
This comprehensive workshop repair and service manual provides essential guidance for the 2009 SXV 450 and RXV 450, as well as the SXV 550 and RXV 550. Covering all trims and variants, the manual details engine systems, transmission, chassis, brakes, and electrical components, offering step-by-step procedures for maintenance, repair, and diagnostics. It includes critical information on fluid specifications, torque values, wiring diagrams, and troubleshooting charts, empowering owners and technicians to effectively maintain and service these performance-oriented motorcycles.
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
SXV RXV
Year:
2009
Codes
Engine Codes:
V990 (450cc/550cc variants)
👋 Introduction
Market Position
Market Segment:
Supermoto / Dual-sport motorcycle segment, known for performance and off-road capabilities.
Competitive Analysis
Competitors:
Competed against models like KTM EXC series, Husqvarna SMR/TE series, and other performance-oriented dual-sport/supermoto bikes.
Step-by-step instructions for component removal and installation
Wiring Diagrams Included:
Yes, comprehensive electrical system wiring diagrams for troubleshooting and repair.
Torque Specifications:
Yes, essential torque values for critical engine, chassis, and component fasteners.
Diagnostic Charts:
Yes, structured diagnostic flowcharts for common starting, running, and electrical issues.
Technical Depth
Technical Depth:
Comprehensive, covering routine maintenance to complete engine and chassis overhauls, including diagnostic procedures and specifications.
📊 Manual Specifications
File Format
File Format:
PDF
Searchable Text:
Typically Yes (depends on source quality, but professional PDFs are searchable)
Print Quality
Print Quality:
High resolution, suitable for printing individual pages or the entire manual
Binding Type
Binding Type:
N/A (Digital PDF Download)
Paper Type
Paper Type:
N/A (Digital PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-Twin, four-stroke
Displacement 450:
449.8 cc
Displacement 550:
549.4 cc
Performance
Horsepower 450 Est:
Approx. 50-55 HP (varies by tune and exhaust)
Horsepower 550 Est:
Approx. 60-65 HP (varies by tune and exhaust)
Torque 450 Est:
Approx. 30-33 lb-ft
Torque 550 Est:
Approx. 36-40 lb-ft
Fuel System
Fuel Injection:
Electronic Fuel Injection (EFI) - Keihin or similar
Fuel Type:
Unleaded Gasoline (91 octane or higher recommended)
Ignition System
Ignition Type:
Digital CDI with variable ignition timing
Engine Layout
V Angle:
45 degrees
Cooling System
Cooling Method:
Liquid-cooled
🔧 Transmission
Standard
Transmission Type:
6-speed manual sequential gearbox
Optional
Clutch Type:
Hydraulically operated wet multi-plate clutch
Features
Drivetrain:
Chain drive
📐 Dimensions
Exterior
Wheelbase Est:
Approx. 57-58 inches (1450-1475 mm)
Seat Height Est:
Approx. 36-37 inches (915-940 mm)
Weights
Dry Weight Est:
Approx. 260-280 lbs (118-127 kg)
Fuel Capacity Est:
Approx. 2.5-3.0 gallons (9.5-11.4 liters)
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycles typically do not have standardized crash ratings like cars)
Active Features
Braking System:
Dual disc front brakes with radial-mount calipers, single disc rear brake. (ABS was not commonly available on these models)
Lighting:
Halogen headlight, LED taillight, front and rear turn signals.
Passive Features
Frame Construction:
Chromoly steel trellis frame for rigidity and light weight.
💡 Technology Features
Infotainment
Infotainment System:
Basic digital instrumentation cluster including speedometer, tachometer, odometer, trip meter, and essential warning lights.
Driver Assistance
Driver Assistance Features:
None (no electronic rider aids like traction control or ABS typically found on this model).
Connectivity
Connectivity Features:
None (no Bluetooth or smartphone integration).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 2,000-3,000 miles or annually, whichever comes first. Consult manual for exact interval and oil type.
Valve Clearance Interval:
Typically at 6,000-7,500 miles or as specified in the manual. Critical for V-twin performance.
Chain Adjustment Interval:
Regularly, especially after off-road use or significant mileage. Check for slack every 500 miles.
Fluid Specifications
Engine Oil Type:
Full synthetic motorcycle oil, SAE 10W-50 or 15W-50, API SG or higher, JASO MA/MA2 certified.
Coolant Type:
Ethylene glycol based coolant, pre-diluted 50/50 with distilled water. Specific Aprilia recommendations may apply.
Brake Fluid Type:
DOT 4 or DOT 5.1 (check manual for confirmation, DOT 4 is most common for this era).
Clutch Fluid Type:
DOT 4 (typically shares reservoir with brake fluid).
Known Issues
Common Problems:
Potential for fuel injector clogging, regulator/rectifier failures, valve seat wear (early models), heat management in traffic.
Maintenance Importance:
Regular and meticulous maintenance is crucial for the longevity and performance of the V-twin engine.
📚 Vehicle History
Brand Heritage
Brand Origin:
Aprilia is an Italian manufacturer with a strong racing heritage, particularly in off-road and Grand Prix motorcycle racing.
Model Evolution
Sxv Rxv Development:
The SXV/RXV line was developed to offer a potent combination of off-road capability (RXV) and supermoto performance (SXV) using Aprilia's signature V-twin engine technology. Introduced in the mid-2000s, they were known for their unique engine and aggressive design.
Production
Production Years:
The SXV/RXV series was produced roughly from 2006 to 2014, with significant updates and variations across these years. The 2009 model falls within a key production period.
🏆 Awards & Recognition
Recognitions
Awards And Recognition:
While not typically receiving formal 'awards', the SXV/RXV line was highly regarded by enthusiasts and specialized publications for its performance, unique V-twin engine, and aggressive styling in its class.