Basic Information Identification Make: Arctic Cat Model: 550 H1 ATV TRV Year: 2009 Codes Product Name: Arctic Cat 550 H1 ATV TRV Complete Workshop Service Repair Manual 2009 Introduction Market Position Atv Segment: Utility ATV, often used for recreational riding, hunting, and farm work, featuring a 2-up seating capability (TRV). Competitive Analysis Competitors 2009: Polaris Sportsman, Can-Am Outlander, Yamaha Grizzly, Kawasaki Brute Force. Key Features Vehicle Seating Capacity: Two-up (TRV designation indicates Tandem Ride Vehicle). Engine Type: H1 engine (indicates a specific Arctic Cat engine design, typically a single-cylinder configuration). Key Features Manual Comprehensive Coverage: Covers all service and repair procedures for the specified model year and variant. Diagnostic Focus: Emphasis on troubleshooting and diagnosing issues to facilitate effective repairs. Manual Details Coverage Areas Documentation Type: Complete Workshop Service Repair Manual Page Count Estimated Pages: Varies (typically 500+ pages for a complete workshop manual) Manual Type Manual Format: Downloadable Digital Format (likely PDF) Language Language: English File Format Digital Format: PDF (Portable Document Format) Print Quality Resolution: High-resolution for clear text and diagrams, suitable for printing. Binding Type Digital Binding: N/A (Digital download) Manual Coverage Systems Covered Engine Mechanical: Detailed procedures for disassembly, inspection, repair, and reassembly of the engine and its components. Engine Fuel System: Fuel pump, injectors, fuel filter, fuel tank, carburetor (if applicable), and related lines. Engine Ignition System: Ignition coils, spark plugs, CDI unit, and related wiring. Engine Cooling System: Radiator, fan, thermostat, water pump, coolant lines, and fluid specifications. Transmission Drivetrain: CVT transmission, drive belts, primary and secondary clutches, gearbox, drive shafts, differentials, and U-joints. Electrical System: Battery, starter motor, alternator, lighting systems (headlights, taillights, brake lights), instrumentation, and wiring diagrams. Braking System: Hydraulic brake system, brake calipers, brake pads, brake lines, master cylinder, and bleeding procedures. Suspension Steering: Front and rear suspension components (A-arms, shocks, springs), steering linkage, tie rods, and wheel alignment. Chassis Frame: Frame integrity, welding points, and related structural components. Bodywork Panels: Body panels, fenders, racks, seats, and trim pieces, including removal and installation. Wheels Tires: Tire specifications, wheel mounting, and bolt patterns. Procedures Included Routine Maintenance: Oil changes, filter replacements, lubrication points, and general inspection checklists. Troubleshooting Diagnostics: Step-by-step diagnostic procedures for common and uncommon issues, fault codes (if applicable). Engine Repair: Engine rebuilds, piston and cylinder inspection, valve adjustments, timing chain replacement. Transmission Service: CVT belt inspection and replacement, clutch service, gearbox oil change. Electrical Diagnostics: Wiring harness troubleshooting, component testing, and use of diagnostic tools. Brake System Repair: Brake pad replacement, caliper service, brake line repair, and fluid flushing. Suspension Alignment: Component replacement (shocks, bushings), wheel alignment procedures. Bodywork Refitting: Panel removal and installation, fastener specifications. Technical Depth Diagnostic Charts: Detailed diagnostic flowcharts and symptom-to-cause tables. Torque Specifications: Precise torque values for all critical fasteners across all systems. Wiring Diagrams: Comprehensive, easy-to-read electrical wiring diagrams for the entire ATV. Special Tools: Identification and usage of any specialized tools required for specific repairs. Engine Specifications Primary Engine Engine Displacement: 550cc (typically 545cc) Engine Type: 4-stroke, SOHC, 4-valve Cylinder Configuration: Single-cylinder Performance Horsepower Est: Approximately 30-35 HP (estimates vary by source and tuning) Torque Est: Approximately 30-35 lb-ft (estimates vary) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) is highly probable for a 2009 model, but manual would confirm. Fuel Type: Unleaded gasoline Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) Optional Gear Selection: High, Low, Neutral, Reverse, Park Features Drive System: 2WD/4WD selectable, with front differential lock Dimensions Exterior Length In: Approximately 83-85 inches Width In: Approximately 46-48 inches Height In: Approximately 48-50 inches Weights Dry Weight Lbs: Approximately 650-670 lbs Towing Capacity Lbs: Typically around 1000 lbs Ground Clearance In: Approximately 10-12 inches Safety Features Ratings Atv Safety Standards: Adherence to ATV industry safety standards (e.g., ANSI). Active Features Braking Type: Hydraulic disc brakes (front and rear) Passive Features Lighting: Dual halogen headlights, taillight, brake light. Roll Over Protection: No dedicated ROPS; rider training and helmet use are paramount. Technology Features Infotainment Instrument Panel: Digital instrument cluster displaying speed, RPM, fuel level, odometer, trip meter, 4WD indicator, etc. Driver Assistance Engine Management: EFI system for optimized fuel delivery and performance, potentially with engine braking. Connectivity Charging System: 12V DC outlet (optional or standard) for charging devices. Maintenance Service Intervals Engine Oil Change: Recommended every 100 hours or annually, whichever comes first (refer to manual for exact spec). Cvt Belt Inspection: Inspect every 50 hours, replace as needed (typically every 100-150 hours depending on usage). Spark Plug Replacement: Recommended every 100 hours or annually. Fluid Specifications Engine Oil Type: API SG or higher, SAE 10W-40 synthetic motorcycle oil recommended. Coolant Type: Ethylene glycol based antifreeze, 50/50 mix with distilled water. Brake Fluid Type: DOT 4 hydraulic brake fluid. Known Issues Cvt Performance: CVT belt wear and clutch alignment can affect performance; proper maintenance is key. Electrical Connections: Corrosion...
Adherence to ATV industry safety standards (e.g., ANSI).
Active Features
Braking Type:
Hydraulic disc brakes (front and rear)
Passive Features
Lighting:
Dual halogen headlights, taillight, brake light.
Roll Over Protection:
No dedicated ROPS; rider training and helmet use are paramount.
Technology Features
Infotainment
Instrument Panel:
Digital instrument cluster displaying speed, RPM, fuel level, odometer, trip meter, 4WD indicator, etc.
Driver Assistance
Engine Management:
EFI system for optimized fuel delivery and performance, potentially with engine braking.
Connectivity
Charging System:
12V DC outlet (optional or standard) for charging devices.
Maintenance
Service Intervals
Engine Oil Change:
Recommended every 100 hours or annually, whichever comes first (refer to manual for exact spec).
Cvt Belt Inspection:
Inspect every 50 hours, replace as needed (typically every 100-150 hours depending on usage).
Spark Plug Replacement:
Recommended every 100 hours or annually.
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 10W-40 synthetic motorcycle oil recommended.
Coolant Type:
Ethylene glycol based antifreeze, 50/50 mix with distilled water.
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Known Issues
Cvt Performance:
CVT belt wear and clutch alignment can affect performance; proper maintenance is key.
Electrical Connections:
Corrosion on electrical connectors can sometimes lead to intermittent issues, especially in wet environments.
Vehicle History
Brand Heritage
Arctic Cat Legacy:
Arctic Cat has a long history in powersports, starting with snowmobiles and expanding into ATVs and UTVs, known for robust engineering.
Model Evolution
550 H1 Lineage:
The H1 engine platform was a key development for Arctic Cat, providing reliable power. The TRV variant specifically addresses the need for a 2-up riding experience.
Production
Manufacturing Location:
Typically manufactured in Thief River Falls, Minnesota, USA.
Awards & Recognition
Recognitions
Atv Industry Awards:
While specific awards for the 2009 550 H1 TRV may not be widely documented, Arctic Cat ATVs generally received positive reviews for their utility and performance in their respective segments.