Harley Davidson FLHRC Road King 2009 Service Manual
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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLHRC Road King Classic Year: 2009 Codes Model Code: FLHRC Engine Code Family: Twin Cam 96 👋 Introduction Market Position Segment: Full-size Cruiser / Touring Motorcycle Target Audience: Harley-Davidson Owners, Independent Motorcycle Technicians, Enthusiasts Competitive Analysis Key Competitors: Indian Chief, Victory Kingpin, Honda Gold Wing (though different category, often cross-shopped for touring comfort), BMW K1600 series Key Features Model Identity: Iconic cruiser styling, comfortable touring capabilities, traditional V-twin rumble, chrome accents, detachable windscreen, leather-look saddlebags 📋 Manual Details Coverage Areas Primary Coverage: Repair and Overhaul of Harley-Davidson FLHRC Road King Classic 2009 Assumed Technician Level: Fully conversant with general automobile/motorcycle repair principles Page Count Estimated Page Count: High (typical service manuals for this era are 500-800+ pages) Manual Type Manual Type: Service Manual / Workshop Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine (Twin Cam 96), Transmission (6-speed Cruise Drive), Clutch Chassis: Frame, Front Suspension (Telescopic Forks), Rear Suspension (Swingarm with Shock Absorbers), Wheels, Tires, Brakes (Front and Rear Disc) Electrical: Ignition System, Lighting System, Charging System, Starting System, Instrumentation, Audio System (if equipped), Security System Fuel System: Fuel Injection (EFI - Electronic Fuel Injection), Fuel Tank, Fuel Pump, Fuel Lines Exhaust System: Exhaust Pipes, Mufflers, Catalytic Converter (depending on market) Body And Trim: Fairing, Saddlebags, Fenders, Handlebars, Seat, Controls Procedures Included Routine Maintenance: Oil changes, filter replacements, lubrication, adjustments, tire pressure checks Troubleshooting: Diagnostic procedures for various systems, fault code interpretation Repair And Overhaul: Detailed step-by-step instructions for component disassembly, inspection, repair, and reassembly System Diagnostics: Specific diagnostic steps for EFI, ignition, charging, and other electrical systems Component Replacement: Instructions for replacing wear items and major components Technical Depth Depth Level: Comprehensive - covers routine maintenance, diagnostics, component-level repair, and complete system overhauls 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High resolution, suitable for printing individual pages or the entire manual Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, 45-degree V-twin, pushrod actuated valves Displacement: 96 cubic inches (1584 cc) Bore X Stroke: 3.75 in x 4.38 in (95.25 mm x 111.25 mm) Compression Ratio: 8.2:1 Performance Horsepower: Approximately 70-75 HP (at crankshaft, estimated for 2009 model) Torque: Approximately 90-95 lb-ft (at crankshaft, estimated for 2009 model) Fuel System Fuel Delivery: Electronic Sequential Port Fuel Injection (ESPFI) Fuel Type: Unleaded gasoline, minimum 91 octane (RON+MON)/2 Lubrication Oil Type: Harley-Davidson SYN3 (Synthetic) SAE 20W50 or equivalent Oil Capacity W Filter: 3.6 US qt (3.4 L) 🔧 Transmission Standard Transmission Type: 6-speed Cruise Drive Features Gear Ratios: 1st: 9.593, 2nd: 6.650, 3rd: 4.702, 4th: 3.753, 5th: 3.207, 6th: 2.790 Fluid Specifications Transmission Fluid Type: Harley-Davidson Formula+ or equivalent SAE 80W-90 Fluid Capacity Transmission Fluid Capacity: 2.4 US qt (2.3 L) Clutch Type Clutch Type: Wet, multi-plate, diaphragm spring 📐 Dimensions Exterior Length: 92.2 in (2342 mm) Width: 37.4 in (950 mm) Height: 53.2 in (1351 mm) (seat height ~27.5 in) Weights Dry Weight: 718 lbs (325.7 kg) Wet Weight: Approximately 750-780 lbs (340-354 kg) (depending on fluids and accessories) Cargo Saddlebag Capacity: Approximately 2.2 cu ft (62.3 L) 🛡️ Safety Features Ratings Safety Ratings: N/A (Motorcycle safety is assessed differently than automobiles, focus on individual component performance and rider safety) Active Features Braking System: Hydraulically actuated, dual-action front caliper; hydraulically actuated rear caliper; optional ABS (Anti-lock Braking System) Lighting: Halogen headlamp, LED tail lamp, front and rear turn signals Passive Features Security: Factory-installed anti-theft system with siren (standard on many FLHRC models) 💡 Technology Features Infotainment Audio System: Optional AM/FM/Weather Band radio with CD player and speakers (integrated into fairing or saddlebag lids, depending on specific build) Cruise Control: Electronic cruise control (standard on FLHRC models) Instrumentation: Analog speedometer, tachometer, fuel gauge, oil pressure gauge, voltmeter, gear indicator, ABS indicator, security indicator Driver Assistance ABS: Optional Anti-lock Braking System (ABS) Connectivity Connectivity Options: Limited to audio system connectivity (e.g., for MP3 players via auxiliary input if equipped). 🔧 Maintenance Service Intervals First Service: 1000 miles (1600 km) or 6 months Subsequent Service: Every 5000 miles (8000 km) or 12 months Engine Oil Change: Every 5000 miles (8000 km) or 12 months, or more frequently under severe conditions Fluid Specifications Primary Fluid Type: Harley-Davidson primary fluid or equivalent Primary Fluid Capacity: 2.4 US qt (2.3 L) (shared with transmission on many models) Brake Fluid Type: DOT 4 Coolant Type: N/A (Air-cooled engine) Known Issues Common Wear Items: Clutch plates, brake pads, tires, fork seals, wheel bearings Potential Electrical Gremlins: Wiring harness issues, sensor failures (e.g., crank position sensor), battery charging system problems can occur on older models. Engine Performance: Some early Twin Cam models experienced cam chain tensioner wear; 2007 onwards generally improved. Exhaust leaks at the head...
Harley-Davidson, founded in 1903, is one of the oldest and most iconic motorcycle manufacturers in the world.
Model Evolution
Road King Lineage:
The Road King line has been a cornerstone of Harley-Davidson's offerings since its introduction in 1994, evolving from the FLT (Touring) platform. The 'Classic' (C) designation typically refers to models with more traditional styling cues like wire-spoke wheels and wide whitewall tires, though the 2009 FLHRC also came with cast wheels as an option.
Production
Manufacturing Location:
York, Pennsylvania, USA
🏆 Awards & Recognition
Recognitions
Model Recognition:
The Harley-Davidson touring platform, including the Road King, is consistently recognized for its comfort, style, and durability within the cruiser segment.