Kia Soul 2009 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Kia Model: Soul Year: 2009 Codes Chassis Code: AM 👋 Introduction Market Position Segment: Subcompact Crossover/Hatchback Target Audience: Young urban professionals, small families, budget-conscious buyers seeking distinctive styling and practicality. Competitive Analysis Key Competitors: Nissan Cube, Scion xB, Honda Element (prior generation), Ford Fiesta, Chevrolet Sonic. Key Features Styling: Unconventional, boxy, and youthful design, unique interior packaging. Practicality: Spacious interior for its size, versatile cargo space, high seating position. Value Proposition: Affordable pricing, good feature content for the money, fuel efficiency. 📋 Manual Details Coverage Areas Manual Type: Service and Repair Workshop Manual Language: English Format: PDF Download Page Count Page Count Estimate: Approximately 1500-2500 pages (typical for comprehensive workshop manuals) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, timing system, lubrication, cooling. Engine Electrical: Ignition system, fuel injection system (MPI), starting system, charging system, ECU/ECM, sensors, actuators. Transmission Manual: Clutch, gearbox assembly, gears, bearings, shift mechanism, service procedures. Transmission Automatic: Torque converter, planetary gear sets, valve body, hydraulic control system, electronic control unit, service procedures. Drivetrain: Front-wheel drive system, axles, CV joints, differential. Suspension: Front suspension (MacPherson struts, control arms), rear suspension (torsion beam or multi-link, depending on configuration), shock absorbers, springs, bushings. Steering: Power steering system (hydraulic or electric), steering column, steering rack/gearbox, tie rods. Brakes: Front and rear brake systems (disc or drum), hydraulic system, ABS, EBD, brake boosters, master cylinder, calipers, pads, rotors. Electrical System: Battery, alternator, starter, wiring diagrams, fuses, relays, lighting system (headlights, taillights, interior), horn, wipers, power windows, central locking. Body And Chassis: Body structure, panels, doors, hood, trunk, interior trim, bumpers, glass, seals. HVAC: Air conditioning system, heater, ventilation, blower motor, controls, refrigerant. Safety Systems: Airbag system, seat belts, pretensioners. Procedures Included Routine Maintenance: Oil change, filter replacement, fluid checks and top-offs, tire rotation, spark plug replacement. Diagnostic Procedures: Troubleshooting guides, symptom-based diagnosis, DTC (Diagnostic Trouble Code) interpretation, wiring diagram analysis. Component Repair Overhaul: Detailed step-by-step instructions for component disassembly, inspection, repair, and reassembly. Adjustment Calibration: Alignment procedures, brake adjustments, clutch adjustments, timing adjustments (if applicable). Replacement Procedures: Replacement of common wear items and major components like engine, transmission, brakes, suspension parts. Electrical Troubleshooting: Diagnosing and repairing electrical faults using wiring diagrams and test equipment. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds, including detailed electrical diagnostics and wiring schematics. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable PDF for efficient information retrieval. Print Quality Resolution: High resolution, ensuring clear diagrams and text. Binding Type Binding: N/A (Digital PDF download) Paper Type Paper: N/A (Digital PDF download) ⚙️ Engine Specifications Primary Engine Engine Code Usa: G4FA (1.6L), G4FC (1.6L Gamma), G4KD (2.0L Beta II) Engine Type 1.6L: Inline 4-cylinder, DOHC, 16-valve Displacement 1.6L: 1.6 liters (1591 cc) Bore X Stroke 1.6L: 77.0 mm x 85.4 mm Compression Ratio 1.6L: 10.5:1 Horsepower 1.6L: Approximately 122 hp @ 6300 rpm (varies slightly by market) Torque 1.6L: Approximately 117 lb-ft @ 4850 rpm (varies slightly by market) Engine Type 2.0L: Inline 4-cylinder, DOHC, 16-valve Displacement 2.0L: 2.0 liters (1975 cc) Bore X Stroke 2.0L: 82.0 mm x 93.5 mm Compression Ratio 2.0L: 9.3:1 Horsepower 2.0L: Approximately 142 hp @ 6000 rpm (varies slightly by market) Torque 2.0L: Approximately 137 lb-ft @ 4600 rpm (varies slightly by market) Performance Fuel Type: Unleaded Gasoline Fuel System Injection Type: Multi-point Fuel Injection (MPI) Fuel Octane Recommendation: 87 octane (minimum) Cooling System Coolant Type: Ethylene Glycol based antifreeze (e.g., Kia Super Long Life Coolant, or equivalent meeting KSM 2142 specification) Lubrication System Oil Type 1.6L: API SN or higher, SAE 5W-20 Oil Capacity 1.6L: Approximately 3.7 quarts (3.5 liters) with filter change Oil Type 2.0L: API SN or higher, SAE 5W-20 Oil Capacity 2.0L: Approximately 4.1 quarts (3.9 liters) with filter change Ignition System Spark Plugs Type: Iridium-tipped (e.g., Champion RE10LYC, NGK LFR5AIX-11) 🔧 Transmission Standard Transmission Type 1.6L: 5-speed Manual Transmission Optional Transmission Type All Engines: 4-speed Automatic Transmission Features Automatic Transmission Control: Electronically controlled with overdrive Fluid Specifications Automatic Transmission Fluid Type: Kia Genuine ATF SP-III (or equivalent meeting the specification) Fluid Capacities Automatic Transmission Fluid Capacity: Approximately 7.3 quarts (6.9 liters) (fill) Fluid Specifications Manual Transmission Fluid Type: GL-4 SAE 75W/85 or SAE 75W-90 gear oil (check manual for specific viscosity) 📐 Dimensions Exterior Length: 160.8 inches (4085 mm) Width: 69.7 inches (1770 mm) Height: 63.0 inches (1600 mm) Wheelbase: 100.4 inches (2550 mm) Front Track: 60.4 inches (1534 mm) Rear Track: 60.6 inches (1539 mm) Weights Curb Weight 1.6L: Approximately 2730 lbs (1238 kg) (MT), 2800 lbs (1270 kg) (AT) Curb Weight 2.0L: Approximately 2825 lbs (1281 kg) (AT) Gross Vehicle Weight Rating: Varies by configuration, refer to vehicle placard Towing Capacity: Not Recommended (typically none for this vehicle class) Cargo Cargo Volume...

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Description

🏷️ Basic Information

Identification

Make:

Model:

Year:

Codes

Chassis Code:

👋 Introduction

Market Position

Segment:

Subcompact Crossover/Hatchback

Target Audience:

Young urban professionals, small families, budget-conscious buyers seeking distinctive styling and practicality.

Competitive Analysis

Key Competitors:

Nissan Cube, Scion xB, Honda Element (prior generation), Ford Fiesta, Chevrolet Sonic.

Key Features

Styling:

Unconventional, boxy, and youthful design, unique interior packaging.

Practicality:

Spacious interior for its size, versatile cargo space, high seating position.

Value Proposition:

Affordable pricing, good feature content for the money, fuel efficiency.

📋 Manual Details

Coverage Areas

Manual Type:

Service and Repair Workshop Manual

Language:

English

Format:

PDF Download

Page Count

Page Count Estimate:

Approximately 1500-2500 pages (typical for comprehensive workshop manuals)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, timing system, lubrication, cooling.

Engine Electrical:

Ignition system, fuel injection system (MPI), starting system, charging system, ECU/ECM, sensors, actuators.

Transmission Manual:

Clutch, gearbox assembly, gears, bearings, shift mechanism, service procedures.

Transmission Automatic:

Torque converter, planetary gear sets, valve body, hydraulic control system, electronic control unit, service procedures.

Drivetrain:

Front-wheel drive system, axles, CV joints, differential.

Suspension:

Front suspension (MacPherson struts, control arms), rear suspension (torsion beam or multi-link, depending on configuration), shock absorbers, springs, bushings.

Steering:

Power steering system (hydraulic or electric), steering column, steering rack/gearbox, tie rods.

Brakes:

Front and rear brake systems (disc or drum), hydraulic system, ABS, EBD, brake boosters, master cylinder, calipers, pads, rotors.

Electrical System:

Battery, alternator, starter, wiring diagrams, fuses, relays, lighting system (headlights, taillights, interior), horn, wipers, power windows, central locking.

Body And Chassis:

Body structure, panels, doors, hood, trunk, interior trim, bumpers, glass, seals.

HVAC:

Air conditioning system, heater, ventilation, blower motor, controls, refrigerant.

Safety Systems:

Airbag system, seat belts, pretensioners.

Procedures Included

Routine Maintenance:

Oil change, filter replacement, fluid checks and top-offs, tire rotation, spark plug replacement.

Diagnostic Procedures:

Troubleshooting guides, symptom-based diagnosis, DTC (Diagnostic Trouble Code) interpretation, wiring diagram analysis.

Component Repair Overhaul:

Detailed step-by-step instructions for component disassembly, inspection, repair, and reassembly.

Adjustment Calibration:

Alignment procedures, brake adjustments, clutch adjustments, timing adjustments (if applicable).

Replacement Procedures:

Replacement of common wear items and major components like engine, transmission, brakes, suspension parts.

Electrical Troubleshooting:

Diagnosing and repairing electrical faults using wiring diagrams and test equipment.

Technical Depth

Depth:

Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds, including detailed electrical diagnostics and wiring schematics.

📊 Manual Specifications

File Format

File Type:

Searchability:

Likely text-searchable PDF for efficient information retrieval.

Print Quality

Resolution:

High resolution, ensuring clear diagrams and text.

Binding Type

Binding:

N/A (Digital PDF download)

Paper Type

Paper:

N/A (Digital PDF download)

⚙️ Engine Specifications

Primary Engine

Engine Code Usa:

G4FA (1.6L), G4FC (1.6L Gamma), G4KD (2.0L Beta II)

Engine Type 1.6L:

Inline 4-cylinder, DOHC, 16-valve

Displacement 1.6L:

1.6 liters (1591 cc)

Bore X Stroke 1.6L:

77.0 mm x 85.4 mm

Compression Ratio 1.6L:

10.5:1

Horsepower 1.6L:

Approximately 122 hp @ 6300 rpm (varies slightly by market)

Torque 1.6L:

Approximately 117 lb-ft @ 4850 rpm (varies slightly by market)

Engine Type 2.0L:

Inline 4-cylinder, DOHC, 16-valve

Displacement 2.0L:

2.0 liters (1975 cc)

Bore X Stroke 2.0L:

82.0 mm x 93.5 mm

Compression Ratio 2.0L:

9.3:1

Horsepower 2.0L:

Approximately 142 hp @ 6000 rpm (varies slightly by market)

Torque 2.0L:

Approximately 137 lb-ft @ 4600 rpm (varies slightly by market)

Performance

Fuel Type:

Unleaded Gasoline

Fuel System

Injection Type:

Multi-point Fuel Injection (MPI)

Fuel Octane Recommendation:

87 octane (minimum)

Cooling System

Coolant Type:

Ethylene Glycol based antifreeze (e.g., Kia Super Long Life Coolant, or equivalent meeting KSM 2142 specification)

Lubrication System

Oil Type 1.6L:

API SN or higher, SAE 5W-20

Oil Capacity 1.6L:

Approximately 3.7 quarts (3.5 liters) with filter change

Oil Type 2.0L:

API SN or higher, SAE 5W-20

Oil Capacity 2.0L:

Approximately 4.1 quarts (3.9 liters) with filter change

Ignition System

Spark Plugs Type:

Iridium-tipped (e.g., Champion RE10LYC, NGK LFR5AIX-11)

🔧 Transmission

Standard

Transmission Type 1.6L:

5-speed Manual Transmission

Optional

Transmission Type All Engines:

4-speed Automatic Transmission

Features

Automatic Transmission Control:

Electronically controlled with overdrive

Fluid Specifications Automatic

Transmission Fluid Type:

Kia Genuine ATF SP-III (or equivalent meeting the specification)

Fluid Capacities Automatic

Transmission Fluid Capacity:

Approximately 7.3 quarts (6.9 liters) (fill)

Fluid Specifications Manual

Transmission Fluid Type:

GL-4 SAE 75W/85 or SAE 75W-90 gear oil (check manual for specific viscosity)

📐 Dimensions

Exterior

Length:

160.8 inches (4085 mm)

Width:

69.7 inches (1770 mm)

Height:

63.0 inches (1600 mm)

Wheelbase:

100.4 inches (2550 mm)

Front Track:

60.4 inches (1534 mm)

Rear Track:

60.6 inches (1539 mm)

Weights

Curb Weight 1.6L:

Approximately 2730 lbs (1238 kg) (MT), 2800 lbs (1270 kg) (AT)

Curb Weight 2.0L:

Approximately 2825 lbs (1281 kg) (AT)

Gross Vehicle Weight Rating:

Varies by configuration, refer to vehicle placard

Towing Capacity:

Not Recommended (typically none for this vehicle class)

Cargo

Cargo Volume Behind Rear Seats:

Approximately 19.1 cu ft (540 liters)

Cargo Volume With Rear Seats Folded:

Approximately 49.3 cu ft (1396 liters)

🛡️ Safety Features

Ratings

NHTSA Front Impact Driver:

5 Stars (2009 model)

NHTSA Front Impact Passenger:

5 Stars (2009 model)

NHTSA Side Impact Front Driver:

5 Stars (2009 model)

NHTSA Side Impact Front Passenger:

5 Stars (2009 model)

NHTSA Side Impact Rear Driver:

5 Stars (2009 model)

NHTSA Side Impact Rear Passenger:

5 Stars (2009 model)

NHTSA Rollover:

4 Stars (2009 model)

Active Features

Standard (4-wheel anti-lock braking system)

Standard (Electronic Brake-force Distribution)

Traction Control:

Optional or standard on higher trims

Electronic Stability Control:

Optional or standard on higher trims

Passive Features

Airbags Front:

Standard dual front airbags

Airbags Side:

Standard front side-impact airbags

Airbags Curtain:

Standard full-length side curtain airbags

Seat Belts:

3-point seat belts with pretensioners and force limiters

Child Seat Anchors:

LATCH (Lower Anchors and Tethers for Children) system

💡 Technology Features

Infotainment

Audio System:

Standard AM/FM/CD/MP3 player with auxiliary input. Available upgraded audio systems with subwoofer.

Navigation:

Optional navigation system available on higher trims.

Connectivity:

Auxiliary audio input jack. Bluetooth connectivity may be optional or standard depending on trim level.

Driver Assistance

Cruise Control:

Standard on most trims.

Rearview Camera:

Optional on some trims.

Parking Sensors:

Optional on some trims.

🔧 Maintenance

Service Intervals

Oil And Filter Change:

Every 7,500 miles (12,000 km) or 6 months, whichever comes first. Severe driving conditions may require more frequent changes (e.g., 5,000 miles).

Air Cleaner Filter:

Inspect every 7,500 miles, replace as needed. Replace at 15,000 miles or 12 months if driving in dusty conditions.

Cabin Air Filter:

Inspect every 7,500 miles, replace as needed. Replace at 15,000 miles or 12 months.

Engine Coolant Replacement:

First replacement at 105,000 miles (168,000 km), then every 45,000 miles (72,000 km) or 3 years thereafter.

Transmission Fluid Change Automatic:

Inspect every 30,000 miles. Replace based on driving conditions (e.g., 60,000 miles for severe use). Refer to manual for precise intervals.

Transmission Fluid Change Manual:

Inspect every 30,000 miles. Replace based on driving conditions (e.g., 60,000 miles for severe use). Refer to manual for precise intervals.

Brake Fluid Replacement:

Replace every 2 years or 30,000 miles.

Spark Plug Replacement:

105,000 miles (168,000 km) for iridium-tipped plugs.

Fluid Specifications

Power Steering Fluid:

Kia Genuine Power Steering Fluid (or equivalent specification)

Brake Fluid:

DOT 3 or DOT 4 brake fluid

Known Issues

Engine Hesitation Stalling:

Potential issues with fuel injectors, mass airflow sensor (MAF), or ignition coils.

Transmission Shifting Issues:

Some owners report occasional rough shifting with the automatic transmission; ensure fluid is at the correct level and condition.

Suspension Noise:

Worn sway bar links or bushings can lead to clunking noises over bumps.

HVAC Blower Fan Failure:

The blower motor resistor or the blower motor itself can fail, leading to no or intermittent airflow.

Paint Chipping:

Some models have reported instances of minor paint chipping, especially on the front fascia and hood.

📚 Vehicle History

Brand Heritage

Manufacturer Origin:

South Korea

Brand Philosophy:

Focus on value, distinctive design, and increasingly modern technology and quality.

Model Evolution

First Generation Launch:

2008 (South Korea), 2009 (North America)

Design Influences:

Designed in Kia's European design studio, characterized by its urban-friendly size and distinctive, somewhat polarising, boxy aesthetic.

Platform:

Shared platform with Hyundai i20 (PB).

Production

Manufacturing Locations:

Gwangmyeong, Gyeonggi Province, South Korea; also assembled in various locations globally for specific markets.

Production Years First Gen:

2008-2013

🏆 Awards & Recognition

Recognitions

IIHS Top Safety Pick:

The 2009 Kia Soul achieved an 'Acceptable' rating in the IIHS frontal offset crash test, not a 'Top Safety Pick' designation for that year.

Year Of Award:

N/A for specific awards for 2009 model year beyond safety ratings.

Ratings

Fuel Economy Mpg City 1.6L Mt:

24 MPG (EPA estimate)

Fuel Economy Mpg Highway 1.6L Mt:

30 MPG (EPA estimate)

Fuel Economy Mpg City 1.6L At:

23 MPG (EPA estimate)

Fuel Economy Mpg Highway 1.6L At:

29 MPG (EPA estimate)

Fuel Economy Mpg City 2.0L At:

22 MPG (EPA estimate)

Fuel Economy Mpg Highway 2.0L At:

28 MPG (EPA estimate)