The 2009 Scrambler 500 is a capable All-Terrain Vehicle (ATV) designed for recreational riders and trail riding enthusiasts. This sport ATV, powered by a 499cc single-cylinder, liquid-cooled engine, features a smooth automatic Continuously Variable Transmission (CVT) with reverse and a shaft-driven rear-wheel-drive system. Its independent front suspension and swingarm rear suspension contribute to its agile handling and comfort over varied terrain. The manufacturer engineered the Scrambler 500 for reliability and performance in moderate off-road conditions. This comprehensive Workshop Service Repair Manual provides essential information for the maintenance and repair of your 2009 Scrambler 500. It covers a wide range of systems, including engine overhaul, fuel and cooling systems, transmission, suspension, steering, braking, and electrical components. The manual offers detailed step-by-step repair instructions, preventative maintenance schedules, troubleshooting guides, and critical torque specifications. It is designed to assist owners, mechanics, and technicians in keeping the ATV in optimal working condition, ensuring its longevity and performance. 🏷️ Basic Information Identification Make: Polaris Model: Scrambler 500 Year: 2009 Type: All-Terrain Vehicle (ATV) 👋 Introduction Market Position Category: Sport ATV Target Audience: Recreational riders, trail riding, moderate off-road use Competitive Analysis Competitors: Yamaha Warrior 350, Honda Sportrax 400 (historically), Suzuki LT-Z400 Key Features Engine Configuration: Single-cylinder, 4-stroke, liquid-cooled Drive System: Shaft Drive (typically) Transmission: Automatic (CVT) with Reverse Suspension: Independent front suspension, Swingarm rear suspension 📋 Manual Details Coverage Areas Manual Type: Workshop Service Repair Manual Language: English Format: PDF Download Page Count: Estimated 300-500 pages (typical for this model and type of manual) Compatibility: Windows and Mac OS 📖 Manual Coverage Systems Covered Engine Overhaul: Complete engine disassembly, inspection, repair, and reassembly Fuel System: Carburetor tuning, cleaning, rebuilding, fuel pump, fuel tank, and lines Cooling System: Radiator, fan, thermostat, coolant circulation Exhaust System: Muffler, exhaust pipe, heat shields Transmission And Drivetrain: Gearbox service, clutch operation, drive shafts, differential (if applicable) Suspension System: Front and rear suspension components, shocks, springs, A-arms Steering System: Handlebar assembly, steering shaft, tie rods, steering linkage Braking System: Hydraulic brake system, calipers, master cylinders, brake lines, pads, rotors Electrical System: Wiring diagrams, battery, charging system (stator, regulator/rectifier), ignition system, lighting, starter motor Frame And Bodywork: Chassis inspection, body panel removal and installation, seat, fenders Wheels And Tires: Tire pressure, rim specifications, wheel bearing maintenance Procedures Included Preventative Maintenance: Scheduled maintenance, lubrication points, filter replacement Troubleshooting Guides: Diagnostic procedures for common problems and symptoms Repair Instructions: Step-by-step instructions for component repair and replacement Disassembly Reassembly: Detailed procedures for complete machine disassembly and reassembly Torque Specifications: Critical torque values for fasteners and bolts Special Tool Requirements: Identification of specialized tools needed for specific repairs Technical Depth Depth Level: Comprehensive: Suitable for both DIY enthusiasts and experienced mechanics Detail Level: Factory-level detail with hundreds of photos and illustrations 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Searchable: Likely, as it is a digital PDF Printable: Yes, all pages are printable Resolution Quality: High-resolution, factory-standard images and text Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-Stroke, Liquid-Cooled, SOHC Displacement: 499cc (actual displacement may vary slightly based on exact variant) Bore X Stroke: Refer to manual for exact specifications Compression Ratio: Refer to manual for exact specifications Performance Horsepower: Approximately 30-35 HP (estimated) Torque: Refer to manual for specific torque curves Fuel System Fuel Delivery: Carburetor (e.g., Keihin CV carburetor) Fuel Type: Unleaded Gasoline (minimum octane rating to be specified in manual) Fuel Tank Capacity: Approximately 3.2 - 4.0 gallons (verify with manual) 🔧 Transmission Standard Transmission Type: Automatic Continuously Variable Transmission (CVT) with High/Low range and Reverse Optional Optional Transmission: N/A (CVT was standard for this model) Features Drive Modes: 2WD (Rear Wheel Drive) Gear Reduction: Integrated within the CVT and final drive Transmission Fluid Type: Specific CVT fluid (refer to manual for exact specification, e.g., Polaris AGL or equivalent) 📐 Dimensions Exterior Length: Approx. 73 inches Width: Approx. 46 inches Height: Approx. 43 inches Weights Dry Weight: Approx. 500-550 lbs (verify with manual) Ground Clearance: Approx. 8-10 inches (verify with manual) Cargo Rack Capacity Front: Refer to manual (typically 50-75 lbs) Rack Capacity Rear: Refer to manual (typically 100-150 lbs) 🛡️ Safety Features Ratings Rollover Protection: ATVs are not designed for rollover protection; rider caution required Active Features Braking System Type: Hydraulic Disc Brakes (front and rear) Passive Features Lighting: Dual headlights, taillight/brake light Operator Safety: Emphasis on proper riding gear and awareness of terrain 💡 Technology Features Infotainment Infotainment System: N/A (Basic ATV functionality, no integrated infotainment) Driver Assistance Driver Assistance Features: N/A (No electronic driver aids like ABS or traction control) Connectivity Connectivity Features: N/A 🔧 Maintenance Service Intervals Oil Change: Typically every 50-100 operating hours or annually. Refer to manual for exact interval and oil type. Air Filter Cleaning: Regular inspection and cleaning, especially...