The 2009 Sportsman Touring 500 EFI is a versatile All-Terrain Vehicle (ATV) designed for recreational riding and utility tasks. This model features a robust single-cylinder, 4-stroke engine with Electronic Fuel Injection (EFI) for reliable power delivery. Key highlights include its Independent Rear Suspension (IRS) for a smoother ride, On-Demand All-Wheel Drive (AWD) for enhanced traction, and comfortable seating for two, making it ideal for longer excursions. With substantial cargo rack capacity and a towing capability of up to 1,500 lbs, the Sportsman Touring 500 EFI offers practical functionality alongside its recreational appeal. This comprehensive Service and Repair Manual provides detailed guidance for owners and technicians on maintaining and repairing the 2009 Sportsman Touring 500 EFI. It covers essential areas such as engine inspection and overhaul, transmission operation and maintenance, fuel system diagnostics including EFI components, as well as body, suspension, steering, brakes, and electrical systems. The manual includes step-by-step repair instructions, troubleshooting charts for common issues, and critical technical specifications like torque values and fluid capacities, ensuring the ATV remains in optimal condition. 🏷️ Basic Information Identification Make: Polaris Model: Sportsman Touring 500 EFI Year: 2009 Vehicle Type: All-Terrain Vehicle (ATV) Engine Configuration: Single-cylinder, 4-stroke Fuel System: Electronic Fuel Injection (EFI) Codes Vin Code Year: 9 👋 Introduction Market Position Positioning: The Polaris Sportsman Touring 500 EFI (2009) was positioned as a capable and comfortable recreational and utility ATV, often favored for its independent rear suspension and touring capabilities. Competitive Analysis Competitors: Competed against models from brands like Can-Am (Outlander), Yamaha (Grizzly), and Honda (Foreman/Rancher) in the mid-size utility/recreational ATV segment. Key Features Features: Independent Rear Suspension (IRS), On-Demand All-Wheel Drive (AWD), powerful 500cc EFI engine, comfortable seating for two, extensive cargo rack capacity. 📋 Manual Details Coverage Areas Manual Type: Service and Repair Manual Language: English Format: PDF / WinRAR Delivery Method: Instant Download Compatibility: Windows (95/98/ME/XP/Vista/7/8), Linux, MAC, iOS, Android 📖 Manual Coverage Systems Covered Engine: Detailed inspection, overhaul, and component testing Transmission: Operation, maintenance, and repair of the CVT (Continuously Variable Transmission) Fuel System: EFI system diagnosis, injector cleaning, fuel pump testing Body: Frame, plastic components, seat, and storage Suspension: Front and rear suspension components, shock absorber service Steering: Handlebar, steering column, tie rods, and wheel alignment Brakes: Hydraulic brake system, caliper service, pad replacement, bleeding procedures Electrical: Wiring diagrams, component testing, battery, ignition system, lighting Procedures Included Maintenance: Scheduled maintenance intervals, fluid changes, filter replacement Troubleshooting: Diagnostic charts for common problems and solutions Repair: Step-by-step repair instructions for all major components Technical Specifications: Torque values, clearances, fluid capacities, and electrical specifications Technical Depth Depth: Comprehensive coverage from basic maintenance to full engine and transmission rebuilds 📊 Manual Specifications File Format Format Details: Searchable PDF within a WinRAR archive for efficient download and extraction. Print Quality Quality: High-resolution scans ensuring clarity of diagrams and text. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, 4-valve, Single Cylinder Displacement: 499cc Bore X Stroke: 93.5mm x 72mm Cooling System: Liquid-cooled Performance Horsepower: Approximately 30 HP (estimated) Torque: Not officially published, but estimated to be in the range of 28-32 lb-ft Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with 40mm throttle body Fuel Type: Unleaded gasoline, 87 octane recommended Lubrication Oil Type: Polaris Premium 4 Synthetic 0W-40 (or equivalent) Oil Capacity: Approximately 2.0 quarts (1.9 liters) with filter change 🔧 Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) Drive System: Shaft Drive with On-Demand AWD Features Gear Selection: High, Low, Neutral, Reverse, Park Clutch Type: Primary and Secondary Clutch (Belt Driven) Transmission Fluid: Polaris AGL Synthetic Gearcase Lubricant (or equivalent SAE 75W-90 synthetic gear oil) Transmission Fluid Capacity: Approximately 10.1 fl oz (300 ml) 📐 Dimensions Exterior Length: 81 in (205.7 cm) Width: 46 in (116.8 cm) Height: 47 in (119.4 cm) Wheelbase: 56.5 in (143.5 cm) Ground Clearance: 11.25 in (28.6 cm) Weights Dry Weight: 656 lbs (297.5 kg) Payload Capacity: 450 lbs (204 kg) Towing Capacity: 1,500 lbs (680 kg) Cargo Front Rack Capacity: 100 lbs (45 kg) Rear Rack Capacity: 200 lbs (90 kg) Fuel Fuel Capacity: 4.1 gal (15.5 L) 🛡️ Safety Features Ratings Safety Standards: Meets ANSI standards for recreational ATVs. Active Features Braking System: Hydraulic disc brakes front and rear. Parking Brake: Parking brake integrated into the transmission (lever on handlebars). Passive Features Lighting: Dual 50W headlights, dual taillight/brake light. Operator Protection: Handlebar wind deflectors, integrated floorboards with heel guards. 💡 Technology Features Infotainment Display: Digital instrumentation display including speedometer, odometer, trip meter, tachometer, fuel gauge, and gear indicator. Driver Assistance AWD System: On-Demand All-Wheel Drive (AWD) engages front wheels automatically when rear wheels lose traction. Connectivity Charging System: 12V DC outlet (cigarette lighter style) for charging accessories. 🔧 Maintenance Service Intervals Initial Service: Check oil, chain tension, and fasteners...