🏷️ Basic Information Identification Make: Kawasaki Model: Versys Model Code: KLE650 Year: 2010, 2011 Codes Engine Code Prefix: ER650AE Chassis Code Prefix: KLE650C 👋 Introduction Market Position Vehicle Segment: Sport Touring Motorcycle Target Audience: Motorcyclists seeking versatility for commuting, touring, and spirited riding Competitive Analysis Key Competitors: Yamaha TDM900, Suzuki V-Strom 650, Honda NC700X (in later years), BMW F800GT Key Features Engine Platform: Shared parallel-twin engine with the ER-6n/f models Design Philosophy: Versatile chassis and suspension for diverse riding conditions, adjustable windscreen for comfort Manual Purpose: To provide comprehensive technical guidance for repair, maintenance, and diagnostics for owners and professional mechanics 📋 Manual Details Coverage Areas Primary Coverage: Kawasaki Versys KLE650 (2010-2011 models) Secondary Coverage: Component-level repair and maintenance for the specified model years Page Count Total Pages: 628 Manual Type Type: Workshop Service Manual / Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, diagnosis, removal, installation, internal component repair (pistons, rings, valves, camshafts, crankshaft, lubrication, cooling systems) Fuel System: Fuel injection system (injectors, throttle body, fuel pump, fuel pressure regulator), fuel tank, lines Ignition System: Ignition coils, spark plugs, ECU control, timing Transmission: Clutch operation, gearbox removal and installation, gear inspection, shift mechanism Suspension: Front fork (disassembly, assembly, oil levels, seals), rear shock absorber, linkage, swingarm maintenance Brakes: Front and rear brake systems, caliper service, pad replacement, master cylinder, brake fluid bleeding, ABS system (if applicable to specific trims) Electrical System: Wiring diagrams, lighting, battery, charging system (alternator, regulator/rectifier), starter system, fuses, relays, switches, ECU Cooling System: Radiator, fan, water pump, coolant replacement, thermostat Exhaust System: Exhaust pipe inspection, muffler replacement Frame And Bodywork: Frame inspection, fairings, body panel removal and installation, seat, fuel tank removal Wheels And Tires: Wheel bearing inspection, tire replacement, wheel balancing Controls: Throttle cable, clutch cable, brake lever, gear shift lever adjustment and replacement Procedures Included Maintenance: Regular maintenance tasks, service interval checks, lubrication points, fluid changes Troubleshooting: Diagnostic procedures for common and uncommon issues, fault finding charts, symptom-based diagnosis Repair: Detailed step-by-step repair procedures for all major vehicle components and systems Disassembly: Complete instructions for dismantling all parts of the motorcycle Assembly: Comprehensive guides for reassembling all vehicle components after repair or replacement Installation: Procedures for installing new or replacement parts and accessories Adjustment: Precise instructions for adjusting various systems like clutch, throttle, suspension, and brakes Special Tools: Identification and usage instructions for specialized tools required for specific repair operations Technical Depth Depth: Comprehensive from basic maintenance to complete engine and chassis rebuilds Detail Level: Includes step-by-step instructions, pictorial diagrams, exploded views, and technical specifications 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Printable Resolution: High-resolution (suitable for clear printing) Binding Type Binding: Digital (PDF Download) Paper Type Paper Quality: N/A (Digital file) Compatibility Os Compatibility: Windows, Mac, Linux OS Software Requirement: Adobe Reader or compatible PDF viewer ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, DOHC, 4-valve parallel-twin Displacement: 649 cc Bore X Stroke: 83.0 x 60.0 mm Compression Ratio: 11.4:1 Performance Claimed Horsepower: Approx. 72 hp @ 8,500 rpm (Varies slightly by market and specific tuning) Claimed Torque: Approx. 47 lb-ft @ 7,000 rpm (Varies slightly by market and specific tuning) Fuel System Fuel Delivery: Digital Fuel Injection with dual 38mm Keihin throttle bodies Fuel Type: Unleaded gasoline Lubrication Oil Type Spec: SAE 10W-40 API SG or SH, JASO MA Cooling System Cooling Medium: Ethylene Glycol based coolant 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Clutch Type: Wet, multiple-disc Final Drive: Sealed chain Features Gear Ratios: Specific ratios are detailed within the manual Transmission Oil Spec: Manual transmission oil (refer to manual for specific type and capacity) 📐 Dimensions Exterior Length: 2,195 mm (86.4 in) Width: 840 mm (33.1 in) Height: 1,365 mm (53.7 in) Wheelbase: 1,415 mm (55.7 in) Weights Curb Weight: Approx. 211 kg (465 lbs) Fuel Capacity: 19 Liters (5.0 US gal) Seat Height: 840 mm (33.1 in) 🛡️ Safety Features Ratings ABS: Available as an option on some models/trims (e.g., KLE650C9F) Active Features Braking System: Dual front 300mm petal discs with twin-piston calipers, single rear 250mm petal disc with twin-piston caliper Lighting: Halogen headlights, LED taillight Passive Features Frame Construction: High-tensile steel double-cradle frame 💡 Technology Features Infotainment Instrument Cluster: Digital speedometer, analog tachometer, fuel gauge, clock, odometer, trip meters, service indicator Driver Assistance ABS: Optional Anti-lock Braking System available on certain configurations Connectivity Charging Port: Not standard, but aftermarket accessory ports can be installed (installation guidance may be in manual) 🔧 Maintenance Service Intervals Oil Change Interval: Every 6,000 km (3,700 miles) or 12 months, whichever comes first (refer to manual for detailed schedule) Air Filter Check: Every 6,000 km (3,700 miles) Spark Plug Replacement: Refer to manual for specific mileage (typically around 24,000 km or 15,000 miles) Fluid Specifications Brake...