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Mitsubishi Triton 2010-2012 Service Repair Manual Pdf

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๐Ÿท๏ธ Basic Information Identification Make: Mitsubishi Model: Triton Model Alias: L200 (in many markets) Generation Generation Code: Fourth Generation (KA/KB Series) Model Years Covered: 2010-2012 Codes Chassis Codes: KA4T, KB4T ๐Ÿ‘‹ Introduction Market Position Segment: Mid-size pickup truck (Ute) Target Audience: Consumers and professionals requiring a durable, capable, and versatile light commercial vehicle or recreational vehicle. Competitive Analysis Key Competitors: Toyota Hilux, Ford Ranger, Nissan Navara, Isuzu D-Max, Holden Colorado (in relevant markets). Key Features Of Model Versatility: Available in various body styles (single cab, club cab, double cab) and configurations (2WD/4WD). Durability: Renowned for robust construction and off-road capability, a hallmark of the Triton line. Powertrain Options: Offered with reliable diesel and gasoline engines, often featuring Mitsubishi's Super Select 4WD system in higher trims. Manual Utility Value Proposition: Provides dealership-level diagnostic and repair information, empowering owners and independent mechanics to maintain and repair the vehicle accurately and efficiently. ๐Ÿ“‹ Manual Details Coverage Areas Primary Coverage: North America, Australia, Southeast Asia, Europe, Middle East Secondary Coverage: Global markets where Triton/L200 was sold with specified powertrains. Page Count Estimated Page Count: Over 2000 pages (typical for comprehensive service manuals) Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format File Format: PDF Delivery Format: .rar/.zip Archive ๐Ÿ“– Manual Coverage Systems Covered Powertrain: Engine mechanical, lubrication, cooling, control systems, fuel system, exhaust system, clutch, manual transmission, automatic transmission, propeller shaft, rear final drive. Chassis: Front axle, rear axle, front suspension, rear suspension, brake system, parking brake system, brake control system, steering control system. Electrical And Body: Starting & charging system, lighting system, driver information system, wiper, washer & horn, body control system, LAN system, audio visual, navigation & telephone system, auto cruise control system, power supply, ground & circuit elements. Safety And Interior: Seat belts, Supplemental Restraint System (SRS), body, lock & security system, glasses, window system & mirrors, exterior & interior, instrument panel, seat, automatic air conditioner. Procedures Included Maintenance And Repair: Scheduled maintenance, routine checks, component replacement, diagnostics, troubleshooting, repair procedures, assembly and disassembly instructions. Diagnostic Troubleshooting: Diagnostic trouble codes (DTCs), circuit diagrams, component testing procedures, flowcharts for diagnosing faults. Technical Data: Specifications, clearances, torque values, fluid capacities, electrical values, diagnostic data. Technical Depth Depth Of Coverage: Comprehensive; suitable for dealership technicians, covering everything from basic maintenance to advanced diagnostics and complete overhauls. ๐Ÿ“Š Manual Specifications File Format File Type: PDF Compression Format: RAR/ZIP Searchability: Likely text-searchable within PDF reader, assuming it's not an image-based scan. Print Quality Printable: Yes Print Instructions: Requires PDF reader with print capabilities (e.g., Adobe Acrobat Reader). Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) โš™๏ธ Engine Specifications Primary Engine Engine Code Common: 4D56 (Commonly found 2.5L Diesel) Engine Type Common: Turbocharged Direct Injection Diesel Displacement Common: 2477 cc Bore Stroke Common: 91.1 mm x 95.0 mm Compression Ratio Common: 17.0:1 Horsepower Common: Approximately 134 hp to 175 hp (depending on variant and market) Torque Common: Approximately 314 Nm to 400 Nm (depending on variant and market) Performance Other Engines: Some markets may have offered a 3.2L 4M41 DI-D Common Rail Turbo Diesel and a 2.4L 4G64 SOHC MPI Gasoline engine. Fuel System Fuel Type Diesel: Diesel Fuel Injection System: Common Rail Direct Injection (CRDI) for 4D56 and 4M41 Fuel Octane Gasoline: Unleaded Gasoline (Octane rating specified by market, typically 91-95 RON) ๐Ÿ”ง Transmission Standard Transmission Type Common: 5-speed Manual Transmission Optional Transmission Type Optional: 4-speed or 5-speed Automatic Transmission (depending on market and engine) Features Drive Systems: Rear-wheel drive (2WD) and selectable 4-wheel drive (4WD), including Mitsubishi's 'Super Select 4WD' system on some models. Clutch Type: Hydraulically operated single dry plate clutch ๐Ÿ“ Dimensions Exterior Length: Varies by body style (e.g., approx. 4900-5100 mm for Double Cab) Width: Approx. 1775-1800 mm Height: Approx. 1775-1780 mm Cargo Bed Length: Varies by body style (e.g., approx. 1500 mm for Double Cab) Weights Curb Weight: Approx. 1700-2000 kg (depending on configuration) Gross Vehicle Weight Rating: Approx. 2800-3000 kg ๐Ÿ›ก๏ธ Safety Features Ratings Crash Test Ratings: Varies by market and testing organization (e.g., ANCAP, Euro NCAP). Refer to specific market data for detailed ratings. Active Features Braking System: Front ventilated discs, rear drums (standard). ABS, EBD often available as options or standard on higher trims. Traction Control: Available on select models, especially with 4WD. Passive Features Airbags: Driver and passenger airbags standard or optional. Side airbags and curtain airbags may be available on higher trims. Seatbelts: Three-point seatbelts with pretensioners for front seats. Three-point or lap belts for rear seats depending on configuration. เน‚เธ„เธฃเธ‡เธชเธฃเน‰เธฒเธ‡เธ™เธดเธฃเธ เธฑเธข: Reinforced impact-absorbing body structure. ๐Ÿ’ก Technology Features Infotainment Audio System: Factory-fitted radio/CD player with AM/FM. Higher trims may feature MP3 compatibility, auxiliary input, or more advanced systems. Navigation: Optional GPS navigation system available on some higher-spec models. Driver Assistance Cruise Control: Available on select models, typically higher...
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Mitsubishi Triton 2010-2012 Service Repair Manual Pdf
๐Ÿท๏ธ Basic Information
Identification
Make:
Mitsubishi
Model:
Triton
Model Alias:
L200 (in many markets)
Generation
Generation Code:
Fourth Generation (KA/KB Series)
Model Years Covered:
2010-2012
Codes
Chassis Codes:
KA4T, KB4T
๐Ÿ‘‹ Introduction
Market Position
Segment:
Mid-size pickup truck (Ute)
Target Audience:
Consumers and professionals requiring a durable, capable, and versatile light commercial vehicle or recreational vehicle.
Competitive Analysis
Key Competitors:
Toyota Hilux, Ford Ranger, Nissan Navara, Isuzu D-Max, Holden Colorado (in relevant markets).
Key Features Of Model
Versatility:
Available in various body styles (single cab, club cab, double cab) and configurations (2WD/4WD).
Durability:
Renowned for robust construction and off-road capability, a hallmark of the Triton line.
Powertrain Options:
Offered with reliable diesel and gasoline engines, often featuring Mitsubishi's Super Select 4WD system in higher trims.
Manual Utility
Value Proposition:
Provides dealership-level diagnostic and repair information, empowering owners and independent mechanics to maintain and repair the vehicle accurately and efficiently.
๐Ÿ“‹ Manual Details
Coverage Areas
Primary Coverage:
North America, Australia, Southeast Asia, Europe, Middle East
Secondary Coverage:
Global markets where Triton/L200 was sold with specified powertrains.
Page Count
Estimated Page Count:
Over 2000 pages (typical for comprehensive service manuals)
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
File Format:
PDF
Delivery Format:
.rar/.zip Archive
๐Ÿ“– Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, lubrication, cooling, control systems, fuel system, exhaust system, clutch, manual transmission, automatic transmission, propeller shaft, rear final drive.
Chassis:
Front axle, rear axle, front suspension, rear suspension, brake system, parking brake system, brake control system, steering control system.
Electrical And Body:
Starting & charging system, lighting system, driver information system, wiper, washer & horn, body control system, LAN system, audio visual, navigation & telephone system, auto cruise control system, power supply, ground & circuit elements.
Safety And Interior:
Seat belts, Supplemental Restraint System (SRS), body, lock & security system, glasses, window system & mirrors, exterior & interior, instrument panel, seat, automatic air conditioner.
Procedures Included
Maintenance And Repair:
Scheduled maintenance, routine checks, component replacement, diagnostics, troubleshooting, repair procedures, assembly and disassembly instructions.
Diagnostic Troubleshooting:
Diagnostic trouble codes (DTCs), circuit diagrams, component testing procedures, flowcharts for diagnosing faults.
Technical Data:
Specifications, clearances, torque values, fluid capacities, electrical values, diagnostic data.
Technical Depth
Depth Of Coverage:
Comprehensive; suitable for dealership technicians, covering everything from basic maintenance to advanced diagnostics and complete overhauls.
๐Ÿ“Š Manual Specifications
File Format
File Type:
PDF
Compression Format:
RAR/ZIP
Searchability:
Likely text-searchable within PDF reader, assuming it's not an image-based scan.
Print Quality
Printable:
Yes
Print Instructions:
Requires PDF reader with print capabilities (e.g., Adobe Acrobat Reader).
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
โš™๏ธ Engine Specifications
Primary Engine
Engine Code Common:
4D56 (Commonly found 2.5L Diesel)
Engine Type Common:
Turbocharged Direct Injection Diesel
Displacement Common:
2477 cc
Bore Stroke Common:
91.1 mm x 95.0 mm
Compression Ratio Common:
17.0:1
Horsepower Common:
Approximately 134 hp to 175 hp (depending on variant and market)
Torque Common:
Approximately 314 Nm to 400 Nm (depending on variant and market)
Performance
Other Engines:
Some markets may have offered a 3.2L 4M41 DI-D Common Rail Turbo Diesel and a 2.4L 4G64 SOHC MPI Gasoline engine.
Fuel System
Fuel Type Diesel:
Diesel
Fuel Injection System:
Common Rail Direct Injection (CRDI) for 4D56 and 4M41
Fuel Octane Gasoline:
Unleaded Gasoline (Octane rating specified by market, typically 91-95 RON)
๐Ÿ”ง Transmission
Standard
Transmission Type Common:
5-speed Manual Transmission
Optional
Transmission Type Optional:
4-speed or 5-speed Automatic Transmission (depending on market and engine)
Features
Drive Systems:
Rear-wheel drive (2WD) and selectable 4-wheel drive (4WD), including Mitsubishi's 'Super Select 4WD' system on some models.
Clutch Type:
Hydraulically operated single dry plate clutch
๐Ÿ“ Dimensions
Exterior
Length:
Varies by body style (e.g., approx. 4900-5100 mm for Double Cab)
Width:
Approx. 1775-1800 mm
Height:
Approx. 1775-1780 mm
Cargo
Bed Length:
Varies by body style (e.g., approx. 1500 mm for Double Cab)
Weights
Curb Weight:
Approx. 1700-2000 kg (depending on configuration)
Gross Vehicle Weight Rating:
Approx. 2800-3000 kg
๐Ÿ›ก๏ธ Safety Features
Ratings
Crash Test Ratings:
Varies by market and testing organization (e.g., ANCAP, Euro NCAP). Refer to specific market data for detailed ratings.
Active Features
Braking System:
Front ventilated discs, rear drums (standard). ABS, EBD often available as options or standard on higher trims.
Traction Control:
Available on select models, especially with 4WD.
Passive Features
Airbags:
Driver and passenger airbags standard or optional. Side airbags and curtain airbags may be available on higher trims.
Seatbelts:
Three-point seatbelts with pretensioners for front seats. Three-point or lap belts for rear seats depending on configuration.
เน‚เธ„เธฃเธ‡เธชเธฃเน‰เธฒเธ‡เธ™เธดเธฃเธ เธฑเธข:
Reinforced impact-absorbing body structure.
๐Ÿ’ก Technology Features
Infotainment
Audio System:
Factory-fitted radio/CD player with AM/FM. Higher trims may feature MP3 compatibility, auxiliary input, or more advanced systems.
Navigation:
Optional GPS navigation system available on some higher-spec models.
Driver Assistance
Cruise Control:
Available on select models, typically higher trim levels. Covered in 'Auto Cruise Control System' section.
Connectivity
Bluetooth:
May be available on higher trim levels for hands-free calling and audio streaming.
Wiring Systems:
Detailed wiring diagrams and LAN system information are included for diagnostic purposes.
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000 km or 6 months, whichever comes first (diesel). Gasoline may vary. Consult manual for exact interval.
Air Filter Replacement:
Every 20,000-40,000 km, or as needed based on operating conditions.
Fuel Filter Replacement Diesel:
Every 40,000-60,000 km for diesel models.
Fluid Specifications
Engine Oil Type:
API CI-4 or CH-4, ACEA E5/E7 (for Diesel). Refer to manual for specific viscosity grades (e.g., 5W-30, 10W-30).
Coolant Type:
Mitsubishi Super Long Life Coolant (SLLC) or equivalent OAT-based coolant.
Transmission Fluid Manual:
API GL-4 or GL-5 gear oil (viscosity specified by manual).
Transmission Fluid Automatic:
Mitsubishi ATF-SP III or equivalent.
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Differential Oil:
API GL-5 gear oil (viscosity specified by manual).
Known Issues
Common Problems Diesel:
Turbocharger issues (overheating, oil leaks), EGR valve clogging, injector issues, timing belt wear (if applicable, though many are chain-driven), DPF regeneration issues (on later Euro models if equipped).
Common Problems General:
Front suspension wear (bushings, ball joints), rear leaf spring issues (sagging), clutch wear (manual), automatic transmission performance degradation, electrical system faults (grounding issues, sensor failures).
๐Ÿ“š Vehicle History
Brand Heritage
Mitsubishi Motors:
Long history of producing robust and capable four-wheel-drive vehicles, particularly in the utility and SUV segments.
Model Evolution
Triton Lineage:
Part of the lineage dating back to the Mitsubishi Forte and Colt T120, evolving into the Pajero Sport and Strada/Triton naming conventions.
Production
Manufacturing Locations:
Primarily manufactured in Thailand, with assembly in other locations depending on market.
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