🏷️ Basic Information Identification Make: Kawasaki Model: Versys Model Years Covered: 2010, 2011, 2012, 2013 Codes Platform Code: EX650 👋 Introduction Market Position Target Audience: DIY motorcycle enthusiasts, independent mechanics, and owners seeking to understand and maintain their Kawasaki Versys. Competitive Analysis Value Proposition: Provides comprehensive, in-depth technical information typically found in official dealer service manuals at a fraction of the cost, enabling self-sufficiency in repairs and maintenance. Key Features Accessibility: Instant PDF download allows for immediate access to repair information, anytime and anywhere. Comprehensiveness: Covers all aspects of the motorcycle's operation, maintenance, and repair, including specialized systems and troubleshooting. 📋 Manual Details Coverage Areas Major Systems: General Maintenance, Troubleshooting, Engine Service/Repair, Transmission Service/Repair, Brake System, Wiring Diagram, Electrical System, Suspension, Periodic Lubrication, Steering, Cooling System, Fuel Injection/Fuel System, Emission System, Engine Control System, Chassis/Body, Restraint System, Axle Page Count Estimated Page Count: High (typical for comprehensive service manuals) Manual Type Type: Service Manual / Repair Manual / Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Service Repair: Detailed procedures for disassembly, inspection, repair, and reassembly of engine components including cylinder head, pistons, crankshaft, camshafts, valves, and lubrication system. Transmission Service Repair: Comprehensive guide to transmission inspection, maintenance, and repair, including clutch operation, gear selection, and internal component servicing. Electrical System: In-depth coverage of the motorcycle's electrical system, including battery, charging system, ignition system, lighting, starting system, and associated wiring. Wiring Diagram: Detailed electrical wiring diagrams with component identification and circuit tracing for accurate troubleshooting and repair. Brake System: Instructions for maintenance, repair, and bleeding of hydraulic brake systems, including front and rear calipers, master cylinders, and brake lines. Suspension: Guidance on front fork servicing (oil change, seal replacement) and rear shock absorber maintenance and adjustment. Fuel Injection Fuel System: Detailed diagnostics and repair procedures for the electronic fuel injection (EFI) system, including fuel pump, injectors, throttle body, and sensors. Procedures Included Maintenance: Routine maintenance procedures, including oil changes, filter replacements, chain adjustment, brake pad checks, and tire pressure monitoring. Troubleshooting: Systematic diagnostic flowcharts and troubleshooting guides for identifying and resolving common mechanical and electrical issues. Repair: Step-by-step repair instructions for virtually all components of the motorcycle, from minor adjustments to major component overhauls. Periodic Lubrication: Specific lubrication points, recommended lubricant types, and service intervals for various motorcycle components. Technical Depth Diagnostic Capabilities: Advanced diagnostic information, including error code interpretation, sensor data analysis, and ECU reset procedures. Rebuild Specifications: Detailed specifications for engine and transmission component clearances, torque values, and tolerances for complete rebuilds. 📊 Manual Specifications File Format Compatibility: Compatible with all versions of Windows & Mac operating systems. Software Requirements: Requires Adobe PDF Reader and WinZip for extraction and viewing. Print Quality Readability: High-resolution PDFs designed for clear readability on screen and for printing. Binding Type Binding: Digital Download (PDF) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, DOHC, parallel-twin Displacement: 649 cc (39.6 cu in) Performance Bore X Stroke: 83.0 x 60.0 mm Compression Ratio: 10.6:1 Fuel System Fuel Delivery: Fuel injection Throttle Body: Dual 38 mm throttle bodies with sub-throttles Engine Control System Ignition: Digital CDI ECU Type: Engine Control Unit (ECU) with diagnostics capabilities 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Features Clutch: Wet, manual clutch Fluid Specifications Transmission Oil Type: API GL-4, SAE 80W-90 (refer to manual for exact specification) Transmission Oil Capacity: Approximately 1.7 L (refer to manual for exact capacity) 📐 Dimensions Exterior Length: 2,150 mm (84.6 in) Width: 830 mm (32.7 in) Height: 1,275 mm (50.2 in) Wheelbase: 1,415 mm (55.7 in) Weights Curb Weight: Approximately 210 kg (463 lbs) 🛡️ Safety Features Ratings Crash Test Results: Not applicable for motorcycle safety ratings in the same manner as automobiles. Active Features Braking System: Standard dual front disc brakes and single rear disc brake, ABS available on some models/markets. Passive Features Lighting: Halogen headlamp, LED taillight, turn signals. 💡 Technology Features Infotainment Dashboard Display: Digital speedometer, analog tachometer, fuel gauge, clock, odometer, trip meters, indicator lights. Driver Assistance ABS: Anti-lock Braking System (ABS) was an optional feature on certain models/markets during these years. Connectivity Diagnostics Port: Diagnostic connector for ECU interface and fault code retrieval. 🔧 Maintenance Service Intervals Oil Change Interval: Every 6,000 miles or 6 months (refer to manual for exact recommendation). Air Filter Replacement: Check every 12,000 miles, replace as needed. Spark Plug Replacement: Replace approximately every 12,000 miles (refer to manual for specific plug type and gap). Chain Maintenance: Lubricate and adjust chain every 1,000 miles or as needed. Fluid Specifications Engine Oil Type: SAE 10W-40, API SG or higher, JASO MA (refer to manual for exact specification). Engine Oil Capacity: Approximately 2.4 L without filter change, 2.6 L with filter change (refer to manual for exact capacity). Coolant Type: Permanent Antifreeze...