The Versys 650 ABS is a versatile middleweight sport-touring motorcycle, produced from 2010 to 2015. Built upon a reliable parallel-twin engine platform, it offers a comfortable upright riding position and long-travel suspension, making it suitable for commuting, touring, and light adventure riding. Its design philosophy emphasizes versatility and capability, providing riders with a capable machine for a variety of road conditions and distances. The inclusion of ABS on equipped models enhances braking safety, particularly in challenging environments. This Factory Service Repair Workshop Manual provides comprehensive coverage for the Versys 650 ABS models from 2010-2015. It details all aspects of the motorcycle, including engine mechanicals, fuel, ignition, transmission, electrical, braking, suspension, and frame/bodywork systems. The manual includes routine maintenance procedures, troubleshooting guides, engine rebuild instructions, and detailed technical specifications. With over 600 pages of factory-level repair information, complete with high-resolution photographs, exploded views, and color-coded wiring diagrams, this resource is essential for owners and technicians aiming to maintain and repair the vehicle effectively. 🏷️ Basic Information Identification Make: Kawasaki Model: Versys 650 Model Variant: Versys 650 ABS Model Years Covered: 2010, 2011, 2012, 2013, 2014, 2015 Codes Chassis Code Range: ER650EA, ER650EB, ER650EC, ER650ED, ER650EE, ER650EF (and ABS variants) 👋 Introduction Market Position Motorcycle Segment: Middleweight sport-touring/adventure-styled motorcycle. Target Audience: Riders seeking a versatile, comfortable, and capable motorcycle for commuting, touring, and light off-road use. Competitive Analysis Key Competitors: Yamaha MT-07 Tracer, Suzuki V-Strom 650, Honda NC700X/NC750X. Key Features Engine Platform: Leverages the proven parallel-twin engine also found in the Ninja 650 and ER-6n/f. Design Philosophy: Combines upright riding position, long-travel suspension, and versatile ergonomics for comfort and capability. ABS Integration: ABS equipped models offer enhanced braking safety, particularly in adverse conditions. 📋 Manual Details Coverage Areas Manual Scope: Comprehensive service and repair for all aspects of the motorcycle. Page Count Estimated Page Count: 600+ Manual Type Manual Type: Factory Service Repair Workshop Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Top end (cylinder head, valves, camshafts), bottom end (crankshaft, connecting rods, pistons), lubrication system, cooling system. Fuel System: Fuel injection system, throttle body, fuel pump, injectors, fuel pressure regulator, fuel tank, lines. Ignition System: ECU, ignition coils, spark plugs, crankshaft position sensor, ignition timing. Transmission: Clutch (operation, adjustment, replacement), gearbox (gear inspection, shifting mechanism), final drive (chain, sprockets). Electrical System: Charging system (stator, rectifier/regulator, battery), starting system (starter motor, solenoid), lighting system, instrumentation, wiring harness, fuses, relays, ABS control unit. Braking System: Hydraulic system (master cylinders, calipers, lines), pad replacement, rotor inspection, ABS system components and diagnostics. Suspension: Front forks (disassembly, inspection, oil change, seal replacement), rear shock absorber, linkage system. Frame And Bodywork: Frame inspection, body panel removal and installation, seat, fairings, handlebars, footpegs. Wheels And Tires: Wheel bearing inspection, tire replacement, balancing. Procedures Included Routine Maintenance: Oil and filter changes, air filter replacement, spark plug replacement, chain adjustment and lubrication, brake fluid flush. Troubleshooting: Systematic diagnostic procedures for common and uncommon issues, fault code interpretation (if applicable). Engine Rebuild: Complete engine disassembly, inspection, component replacement, and reassembly. Electrical Diagnostics: Wiring diagram interpretation, component testing, troubleshooting electrical faults. Suspension Overhaul: Front fork seal replacement, shock absorber servicing. Braking System Service: Bleeding procedures, caliper rebuilding, master cylinder replacement. Technical Depth Depth Level: Factory-level repair and overhaul, suitable for professional technicians and advanced DIY enthusiasts. Diagrams And Illustrations: Detailed step-by-step instructions with numerous high-quality photographs and exploded views. Wiring Diagrams: Complete and color-coded electrical wiring diagrams for all systems, including ABS. Torque Specifications: Precise torque values for all critical fasteners and components. Special Tools: Identification and usage of specialized tools required for specific procedures. 📊 Manual Specifications File Format File Type: PDF Searchable Text: Yes (high probability, typical for factory manuals) Printable: Yes Print Quality Image Resolution: High-resolution, clear photographic and diagrammatic images. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, four-stroke, DOHC, parallel-twin Displacement: 649 cc Bore X Stroke: 83.0 x 60.0 mm Compression Ratio: 10.8:1 Performance Horsepower: Approx. 72 hp @ 8,500 rpm (varies slightly by market) Torque: Approx. 47 lb-ft @ 7,000 rpm (varies slightly by market) Fuel System Fuel Delivery: Digital Fuel Injection (DFI) with dual 38mm Keihin throttle bodies Fuel Type: Unleaded gasoline (91 octane or higher recommended) Fuel Tank Capacity: 19 liters (5.0 US gal) 🔧 Transmission Standard Transmission Type: 6-speed, constant mesh, return shift Clutch Type: Wet, multi-disc Features Final Drive: Sealed O-ring chain 📐 Dimensions Exterior Overall Length: 2,155 mm (84.8 in) Overall Width: 830 mm (32.7 in) Overall Height: 1,305 mm (51.4 in) Wheelbase: 1,415 mm (55.7 in) Ground Clearance: 150 mm (5.9 in) Seat Height: 840 mm (33.1 in) Weights Curb Weight: Approx. 205 kg (452 lbs) for ABS model Weight Distribution: Typically near 50/50 when rider equipped 🛡️...