Arctic Cat 2010 ATV 400/550/650/700 Repair Service Manual
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Basic Information Identification Make: Arctic Cat Model Line: ATV Model Year: 2010 Covered Models: 400 TRV, 550 FIS, 550 TRV, 650 FIS, 700 FIS, 700 TBX, 700 TRV, Thundercat, 1000 TRV, Cruiser, Mud Pro Codes Product Id: 2010ArcticCatATVServiceManual Introduction Market Position Value Proposition: Offers professional-grade repair and service information at a fraction of the cost of dealer-sourced manuals or professional labor. Competitive Analysis Advantage: Provides a complete solution for all maintenance and repair needs, directly comparable to manuals used by certified repair shops. Key Features Comprehensiveness: All-inclusive content covering general information through controls and indicators, including critical electrical schematics. Accessibility: PDF format ensures compatibility across PCs, Macs, tablets, and smartphones, allowing for on-the-go access. User Friendliness: Step-by-step instructions and exploded views simplify complex repair and maintenance tasks. Manual Details Coverage Areas Primary Focus: Repair, Service, Technical Excluded Models: 700 Diesel Page Count Total Pages: 276 Manual Type Type: Repair Service Manual Language Language: English Format Delivery Format: PDF Download Manual Coverage Systems Covered Engine And Transmission: Comprehensive coverage including engine, transmission, internal components, and related systems. Fuel And Lubrication: Detailed information on fuel delivery, lubrication systems, cooling systems, and fluid specifications. Electrical And Ignition: Extensive electrical system coverage including wiring diagrams, ignition system troubleshooting, lighting, and accessories. Drivetrain: In-depth coverage of drive systems, including AWD, differentials, CV joints, and drive shafts. Suspension And Steering: Detailed repair and maintenance procedures for suspension components (shocks, arms, bushings) and steering systems (tie rods, rack, column). Controls And Indicators: Information on control levers, pedals, indicators, dashboard displays, and their associated systems. Procedures Included General Maintenance: Periodic maintenance schedules, fluid level checks, filter replacements, and basic tune-up procedures. Engine Rebuild: Complete engine disassembly, inspection, repair, and reassembly procedures. Transmission Service: Transmission inspection, fluid changes, seal replacement, and potential rebuild procedures. Electrical Diagnostics: Troubleshooting guides for electrical faults, testing components, and interpreting wiring diagrams. Suspension And Steering Repair: Procedures for replacing worn suspension parts, adjusting steering alignment, and servicing steering components. Troubleshooting Guides: Systematic troubleshooting procedures for common and complex issues. Technical Depth Depth: Comprehensive, covering from basic maintenance to advanced diagnostics and complete rebuilds. Visual Aids: Includes step-by-step instructions with exploded views for clarity. Manual Specifications File Format Format: PDF Searchability: Searchable text for quick information retrieval. Print Quality Printability: Printable in its entirety or by individual sections. Binding Type Recommended Binding: 3-ring binder for easy page access and replacement during repairs. Paper Type Suggested Usage: Can be printed on durable paper to withstand workshop conditions. Engine Specifications Primary Engine Engine Types: Liquid-cooled, 4-stroke, SOHC (Single Overhead Cam) single-cylinder engines across various displacements. Engine Types Details 400Cc Class Engine: Likely a 375cc or similar displacement engine, typically 4-valve SOHC. 550Cc Class Engine: Typically a 545cc displacement engine, 4-valve SOHC. 650Cc Class Engine: Likely a 650cc displacement engine, potentially a V-twin or single cylinder, 4-valve SOHC depending on specific model variant. 700Cc Class Engine: Typically a 695cc displacement engine, 4-valve SOHC. 1000Cc Class Engine: Likely a 951cc displacement engine (often referred to as 1000cc), potentially a V-twin, 4-valve SOHC. Performance Horsepower Estimate: Horsepower figures typically range from approximately 30-35 HP for 400cc models to 50-60 HP for 700cc/1000cc models, depending on specific engine tuning and emissions compliance. Torque Estimate: Torque outputs will vary proportionally with displacement and horsepower, designed for strong low-end and mid-range power delivery for off-road use. Fuel System Induction Type: Fuel Injection (EFI) is standard across most of these models, ensuring precise fuel delivery and performance. Fuel Type: Unleaded gasoline, typically with an octane rating of 87 or higher. Lubrication Oil Type Recommendation: Refer to manual for specific viscosity grades (e.g., SAE 10W-40 or 5W-50) and API service classifications suitable for air-cooled or liquid-cooled engines and operating temperatures. Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) with engine braking feature. Optional Gear Selection: High, Low, Neutral, Reverse, Park. Some models may have a 2WD/4WD selector. Features Drive Engagement: Automatic engagement with clutch system. Engine braking provides downhill control. Fluid Specifications Transmission Fluid Type: Specific CVT fluid or recommended gear oil depending on Arctic Cat's specifications for this generation of ATVs. Manual will specify exact type and capacity. Dimensions Exterior General Layout: Multi-passenger (TRV models) and single-passenger configurations with independent front and rear suspension. Weights Dry Weight Range: Dry weights typically range from approximately 600 lbs (272 kg) for smaller displacement models to over 750 lbs (340 kg) for larger displacement or feature-rich models like the Thundercat or 1000 TRV. Towing Capacity: Towing capacities are substantial for this class of ATV, often rated at 1,050 lbs (476 kg) or higher, allowing for utility and hauling. Dimensions Specific Ground Clearance: Ground clearance varies by model but is generally robust, often exceeding 10 inches (254 mm) to handle rough terrain. Safety Features Ratings Off Road Safety Standards: Designed to meet general safety expectations for...
Complete engine disassembly, inspection, repair, and reassembly procedures.
Transmission Service:
Transmission inspection, fluid changes, seal replacement, and potential rebuild procedures.
Electrical Diagnostics:
Troubleshooting guides for electrical faults, testing components, and interpreting wiring diagrams.
Suspension And Steering Repair:
Procedures for replacing worn suspension parts, adjusting steering alignment, and servicing steering components.
Troubleshooting Guides:
Systematic troubleshooting procedures for common and complex issues.
Technical Depth
Depth:
Comprehensive, covering from basic maintenance to advanced diagnostics and complete rebuilds.
Visual Aids:
Includes step-by-step instructions with exploded views for clarity.
Manual Specifications
File Format
Format:
PDF
Searchability:
Searchable text for quick information retrieval.
Print Quality
Printability:
Printable in its entirety or by individual sections.
Binding Type
Recommended Binding:
3-ring binder for easy page access and replacement during repairs.
Paper Type
Suggested Usage:
Can be printed on durable paper to withstand workshop conditions.
Engine Specifications
Primary Engine
Engine Types:
Liquid-cooled, 4-stroke, SOHC (Single Overhead Cam) single-cylinder engines across various displacements.
Engine Types Details
400Cc Class Engine:
Likely a 375cc or similar displacement engine, typically 4-valve SOHC.
550Cc Class Engine:
Typically a 545cc displacement engine, 4-valve SOHC.
650Cc Class Engine:
Likely a 650cc displacement engine, potentially a V-twin or single cylinder, 4-valve SOHC depending on specific model variant.
700Cc Class Engine:
Typically a 695cc displacement engine, 4-valve SOHC.
1000Cc Class Engine:
Likely a 951cc displacement engine (often referred to as 1000cc), potentially a V-twin, 4-valve SOHC.
Performance
Horsepower Estimate:
Horsepower figures typically range from approximately 30-35 HP for 400cc models to 50-60 HP for 700cc/1000cc models, depending on specific engine tuning and emissions compliance.
Torque Estimate:
Torque outputs will vary proportionally with displacement and horsepower, designed for strong low-end and mid-range power delivery for off-road use.
Fuel System
Induction Type:
Fuel Injection (EFI) is standard across most of these models, ensuring precise fuel delivery and performance.
Fuel Type:
Unleaded gasoline, typically with an octane rating of 87 or higher.
Lubrication
Oil Type Recommendation:
Refer to manual for specific viscosity grades (e.g., SAE 10W-40 or 5W-50) and API service classifications suitable for air-cooled or liquid-cooled engines and operating temperatures.
Transmission
Standard
Transmission Type:
Automatic (CVT - Continuously Variable Transmission) with engine braking feature.
Optional
Gear Selection:
High, Low, Neutral, Reverse, Park. Some models may have a 2WD/4WD selector.
Features
Drive Engagement:
Automatic engagement with clutch system. Engine braking provides downhill control.
Fluid Specifications
Transmission Fluid Type:
Specific CVT fluid or recommended gear oil depending on Arctic Cat's specifications for this generation of ATVs. Manual will specify exact type and capacity.
Dimensions
Exterior
General Layout:
Multi-passenger (TRV models) and single-passenger configurations with independent front and rear suspension.
Weights
Dry Weight Range:
Dry weights typically range from approximately 600 lbs (272 kg) for smaller displacement models to over 750 lbs (340 kg) for larger displacement or feature-rich models like the Thundercat or 1000 TRV.
Towing Capacity:
Towing capacities are substantial for this class of ATV, often rated at 1,050 lbs (476 kg) or higher, allowing for utility and hauling.
Dimensions Specific
Ground Clearance:
Ground clearance varies by model but is generally robust, often exceeding 10 inches (254 mm) to handle rough terrain.
Safety Features
Ratings
Off Road Safety Standards:
Designed to meet general safety expectations for All-Terrain Vehicles (ATVs) and intended off-road use. Specific certifications would be detailed in the manual.
Active Features
Braking System:
Hydraulic disc brakes on all wheels. Some models may feature a locking differential for improved traction.
Engine Braking:
CVT transmission provides effective engine braking for downhill control.
Passive Features
Rollover Protection:
Standard handlebar design and seating position. Manual will detail safe operating practices.
Lighting:
Dual headlights, taillight, and brake light for visibility.
Technology Features
Infotainment
Display Features:
Digital instrument clusters displaying speed, RPM, odometer, trip meter, fuel level, gear indicator, and various warning lights.
Driver Assistance
Traction Control:
Models with AWD and differential locks offer enhanced traction. Electronic assists beyond this are not typical for this era's utility ATVs.
Connectivity
Accessory Power:
Provision for accessory power outlets (e.g., 12V socket) for charging devices or powering accessories.
Maintenance
Service Intervals
Oil Change Interval:
Typically every 100 hours of operation or annually, whichever comes first. Manual will provide exact mileage/hour recommendations.
Air Filter Cleaning:
Frequent checks and cleaning/replacement recommended, especially in dusty conditions (e.g., every 25-50 operating hours).
Spark Plug Replacement:
Intervals typically around 100-200 operating hours. Manual will specify recommended plug type and gap.
Valve Lash Adjustment:
Periodic checks and adjustments are crucial for engine performance and longevity, often recommended every 200-500 operating hours.
Fluid Specifications
Coolant Type:
Typically a 50/50 mixture of ethylene glycol-based antifreeze and distilled water. Manual will specify exact type and capacity.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid, as specified in the manual.
Gearcase Oil Type:
Specific gear oil for differentials and final drives, manual will detail viscosity and API rating.
Known Issues
Common Wear Items:
CV boots, tie rod ends, wheel bearings, and brake pads are common wear items on ATVs due to off-road usage.
Electrical Connections:
Corrosion or loose connections in electrical connectors can lead to intermittent issues. Regular inspection and dielectric grease application are beneficial.
Throttle Response:
Issues with throttle response can sometimes stem from fuel system cleaning requirements, clogged injectors, or throttle position sensor issues, all of which are covered.
Vehicle History
Brand Heritage
Manufacturer:
Arctic Cat Inc., known for its history in snowmobiles and later expanding into ATVs and UTVs.
Model Evolution
2010 Platform:
The 2010 model year represents a mature platform for Arctic Cat ATVs, building upon previous designs with refinements in engine technology, suspension, and features across their model range.
Production
Manufacturing Location:
Arctic Cat vehicles are primarily manufactured in the United States, with production facilities in Thief River Falls, Minnesota.
Awards & Recognition
Recognitions
Industry Standing:
Arctic Cat ATVs are generally well-regarded in the utility and recreational ATV market for their power, features, and durability, particularly their ability to handle demanding off-road conditions.