Arctic Cat 550 TRV ATV 2010 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Arctic Cat Model: 550 TRV Year: 2010 Vehicle Type: ATV (All-Terrain Vehicle) Chassis Code: Not explicitly provided, but TRV designation implies a 2-up seating configuration. 👋 Introduction Market Position Category: Mid-size utility ATV Target Audience: Recreational riders, hunters, farmers, and those seeking a capable 2-up ATV for trail riding and utility tasks. Competitive Analysis Competitors: Polaris Sportsman 550/570, Can-Am Outlander 500/570, Yamaha Grizzly 550/570, Suzuki King Quad 500/500AXi. Key Features Seating Capacity: 2-Up ('TRV' designation indicates this) with a rear passenger seat and footrests. Engine Configuration: Single-cylinder, liquid-cooled engine. Drivetrain Capability: Switchable 2WD/4WD with front differential lock for enhanced traction. Suspension Type: Independent front and rear suspension for a comfortable ride and good ground clearance. 📋 Manual Details Coverage Areas Model Year Coverage: 2010 Trim Level Coverage: TRV (likely covers all standard equipment for the TRV model). Page Count Total Pages: Hundreds of pages (specific count not provided, but indicative of comprehensive coverage). Manual Type Type: Workshop Service Repair Manual Official Status: Official full factory service repair manual Language Language: English (assumed based on common industry practice and product description context). Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, diagnostics, repair procedures, component specifications, troubleshooting for the 550cc engine. Transmission: Automatic transmission (CVT - Continuously Variable Transmission) repair, maintenance, clutch service, belt replacement, fluid specifications, and adjustments. Drivetrain: Front and rear differential service, driveshaft inspection and repair, AWD system operation and maintenance, wheel hub and bearing service. Suspension: Front and rear suspension component inspection, replacement of shocks, springs, control arms, bushings, and alignment procedures. Brakes: Hydraulic brake system diagnostics, caliper service, master cylinder repair, brake line replacement, bleeding procedures, pad and rotor replacement, parking brake adjustments. Steering: Steering column, tie rod end service, power steering system (if applicable), steering rack inspection and repair. Electrical System: Wiring diagrams, battery maintenance and testing, starter motor, alternator (charging system), ignition system troubleshooting, lighting system service, fuse and relay identification, accessory circuits. Fuel System: Fuel tank service, fuel pump testing, fuel filter replacement, carburetor or fuel injection system diagnostics and cleaning, fuel line inspection. Cooling System: Radiator service, fan operation, thermostat replacement, coolant specifications, flushing procedures, water pump inspection. Exhaust System: Muffler and pipe inspection and replacement, exhaust gasket service. Body And Frame: Body panel removal and installation, seat service, storage compartment access, frame inspection for damage, plastic component repair. Tools And Equipment: Recommended tools, special service tools (SSTs), torque specifications for all fasteners. Procedures Included Maintenance: Routine maintenance tasks such as oil changes, filter replacements, spark plug checks, lubrication points, tire pressure checks, battery maintenance, and belt inspection. Troubleshooting: Diagnostic charts, symptom-based troubleshooting guides, and step-by-step procedures for identifying and resolving common and complex issues. Repair: Detailed step-by-step instructions for disassembling, repairing, and reassembling all major components and systems of the ATV. Disassembly Assembly: Complete procedures for removing and reinstalling all parts, including torque specifications and critical alignment instructions. Adjustments: Carburetor/fuel injection adjustments, idle speed settings, throttle cable adjustments, brake lever travel adjustments, chain/belt tension adjustments. Electrical Diagnostics: Troubleshooting electrical faults using multimeters, checking continuity, voltage, and resistance values. Interpretation of wiring diagrams. Performance Tuning: Information related to engine tuning and optimal performance settings, though typically limited to factory specifications. Technical Depth Depth Level: Comprehensive, covering everything from basic maintenance to complete engine and transmission overhauls and advanced diagnostics. Diagnostic Capabilities: Advanced diagnostic procedures, including testing specific electrical components, fuel system pressures, and mechanical tolerances. Rebuild Instructions: Detailed instructions for rebuilding major components like the engine, transmission, differentials, and calipers. 📊 Manual Specifications File Format Format: PDF Searchable Text: Likely searchable (standard for well-produced PDF manuals). Print Quality Printability: Printable in its entirety or specific sections, allowing for user customization. Resolution: Typically high resolution for clear diagrams and text when printed. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, 4-valve Displacement: 545cc (550cc class) Bore X Stroke: 92 mm x 102 mm (typical for this engine family, consult manual for exact specs) Cooling System: Liquid-cooled Ignition: Electronic ignition Fuel Delivery: Carburetor (likely Mikuni CV type, specific model in manual) Performance Horsepower: Approx. 30-35 HP (estimate for class, exact figure in manual) Torque: Not explicitly provided, but substantial low-end torque for utility. Fuel System Fuel Type: Unleaded gasoline Fuel Tank Capacity: Approx. 5.7 gallons (18 Liters) (typical for this class, verify in manual) 🔧 Transmission Standard Type: Automatic (CVT) with Engine Braking Gear Selection: H (High), L (Low), N (Neutral), R (Reverse), P (Park) Features Drive Modes: 2WD/4WD with front differential lock Transmission Fluid: Specific CVT fluid type and capacity detailed in the manual. 📐 Dimensions Exterior Length: Approx. 85.7 inches (2177 mm) (typical for this class, verify in manual) Width: Approx. 47.1 inches (1196 mm) (typical for this...
Troubleshooting electrical faults using multimeters, checking continuity, voltage, and resistance values. Interpretation of wiring diagrams.
Performance Tuning:
Information related to engine tuning and optimal performance settings, though typically limited to factory specifications.
Technical Depth
Depth Level:
Comprehensive, covering everything from basic maintenance to complete engine and transmission overhauls and advanced diagnostics.
Diagnostic Capabilities:
Advanced diagnostic procedures, including testing specific electrical components, fuel system pressures, and mechanical tolerances.
Rebuild Instructions:
Detailed instructions for rebuilding major components like the engine, transmission, differentials, and calipers.
📊 Manual Specifications
File Format
Format:
PDF
Searchable Text:
Likely searchable (standard for well-produced PDF manuals).
Print Quality
Printability:
Printable in its entirety or specific sections, allowing for user customization.
Resolution:
Typically high resolution for clear diagrams and text when printed.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, 4-valve
Displacement:
545cc (550cc class)
Bore X Stroke:
92 mm x 102 mm (typical for this engine family, consult manual for exact specs)
Cooling System:
Liquid-cooled
Ignition:
Electronic ignition
Fuel Delivery:
Carburetor (likely Mikuni CV type, specific model in manual)
Performance
Horsepower:
Approx. 30-35 HP (estimate for class, exact figure in manual)
Torque:
Not explicitly provided, but substantial low-end torque for utility.
Fuel System
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
Approx. 5.7 gallons (18 Liters) (typical for this class, verify in manual)
🔧 Transmission
Standard
Type:
Automatic (CVT) with Engine Braking
Gear Selection:
H (High), L (Low), N (Neutral), R (Reverse), P (Park)
Features
Drive Modes:
2WD/4WD with front differential lock
Transmission Fluid:
Specific CVT fluid type and capacity detailed in the manual.
📐 Dimensions
Exterior
Length:
Approx. 85.7 inches (2177 mm) (typical for this class, verify in manual)
Width:
Approx. 47.1 inches (1196 mm) (typical for this class, verify in manual)
Height:
Approx. 47.8 inches (1214 mm) (typical for this class, verify in manual)
Wheelbase:
Approx. 50.5 inches (1283 mm) (typical for this class, verify in manual)
Ground Clearance:
Approx. 10.25 inches (260 mm) (typical for this class, verify in manual)
Cargo
Front Rack Capacity:
Approx. 100 lbs (45 kg) (typical for this class, verify in manual)
Rear Rack Capacity:
Approx. 200 lbs (90 kg) (typical for this class, verify in manual)
Weights
Dry Weight:
Approx. 655 lbs (297 kg) (typical for this class, verify in manual)
Towing Capacity:
Approx. 1050 lbs (476 kg) (typical for this class, verify in manual)
于G Capacity:
Approx. 300 lbs (136 kg) (typical for this class, verify in manual)
🛡️ Safety Features
Ratings
Safety Certifications:
Not typically rated by external bodies like NHTSA or IIHS for ATVs; compliance with relevant manufacturing standards is assumed.
Active Features
Braking System:
Hydraulic disc brakes front and rear, parking brake.
Engine Braking:
Standard feature of the CVT transmission for controlled descents.
Passive Features
Lighting:
Dual halogen headlights, taillight/brake light.
Hand Guards:
Standard on TRV models for rider protection.
Seatbelts:
Not equipped (standard for ATVs; riders use helmets).
💡 Technology Features
Infotainment
Display:
Digital instrument cluster displaying speed, RPM, odometer, trip meter, fuel level, 4WD indicator, engine hour meter, and indicator lights.
Driver Assistance
Engine Braking:
Integrated engine braking system for controlled deceleration, particularly on downhill slopes.
4Wd System:
On-demand 4WD with front differential lock, allowing the rider to select between 2WD and 4WD modes.
Connectivity
Charging Port:
Likely equipped with a 12V DC accessory outlet for charging devices (verify in manual).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 100 hours or annually, whichever comes first (refer to manual for exact interval).
Air Filter Cleaning:
Every 50 hours or as needed, especially in dusty conditions (refer to manual).
Spark Plug Inspection:
Every 100 hours or annually (refer to manual for specific plug type and gap).
Cvt Belt Inspection:
Every 50 hours or annually, replace as needed based on wear (refer to manual).
Brake Fluid Flush:
Every 2 years or as recommended by the manufacturer (refer to manual).
Fluid Specifications
Engine Oil:
SAE 0W-40 Synthetic ATV Oil (Arctic Cat's recommendation, specific API/JASO rating in manual).
Engine Oil Capacity:
Approx. 2.1 quarts (2.0 Liters) with filter change (verify in manual).
Coolant:
Ethylene glycol based antifreeze, 50/50 mix with distilled water (Arctic Cat branded or equivalent, refer to manual).
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid (verify specific type in manual).
Transmission Fluid:
Specific CVT/transmission fluid (Arctic Cat brand recommended, refer to manual for exact specification).
Known Issues
Common Wear Items:
CVT belt, suspension bushings, tie rod ends, brake pads due to typical ATV usage.
Electrical Connections:
Potential for corrosion in connectors exposed to elements, requiring periodic inspection and cleaning.
Engine Performance Tips:
Regularly cleaning the air filter and checking/adjusting valve clearances (as per manual) are crucial for maintaining optimal engine performance.
📚 Vehicle History
Brand Heritage
Manufacturer:
Arctic Cat Inc. (now Textron Off Road/Arctic Cat).
Model Evolution
Platform Introduction:
The Arctic Cat 550 platform was introduced in the late 2000s, evolving from earlier models. The TRV variant focused on providing a 2-up option for passenger comfort and capability.
Engine Development:
The 545cc engine was a proprietary Arctic Cat design, sharing architecture with other models of similar displacement within the brand's lineup.
Production
Manufacturing Location:
Arctic Cat ATVs were primarily manufactured in Thief River Falls, Minnesota, USA.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Specific awards for the 2010 Arctic Cat 550 TRV are not widely publicized. However, Arctic Cat ATVs generally received positive reviews for their utility and comfort in their respective segments.