ARCTIC CAT Snowmobile TZ1 Replacement Parts Manual 2010
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🏷️ Basic Information Identification Make: Arctic Cat Model: TZ1 Year: 2010 Product Type: Snowmobile Parts Manual Document Format: PDF Download 👋 Introduction Market Position Vehicle Segment: Performance Touring Snowmobile Target Audience: Snowmobile owners, technicians, parts suppliers Competitive Analysis Competitors: Ski-Doo Grand Touring, Yamaha Vector LTX, Polaris SwitchBack Key Features Manual Advantage: OEM-sourced for accuracy and completeness, essential for correct parts identification and fitment Manual Purpose: Facilitates efficient repair, maintenance, and part ordering 📋 Manual Details Coverage Areas Covered Models: Arctic Cat TZ1 Covered Years: 2010 Page Count Estimated Pages: Extensive (typical parts manuals exceed 200 pages) Manual Type Type: OEM Parts Manual / Catalog Language Language: English Format Digital Format: PDF Download 📖 Manual Coverage Systems Covered Engine Components: Cylinder head, pistons, crankshaft, connecting rods, oil pump, timing components, exhaust system, intake manifold, fuel delivery system (injectors, fuel pump), ignition system (spark plugs, coils) Drivetrain Components: Primary clutch, secondary clutch, drive belt, jackshaft, driveshaft, chaincase components (sprockets, chain), differential, track drive system Chassis And Body: Frame components, tunnel, front suspension (spindles, A-arms, shocks, springs), rear suspension (bogey wheels, idler wheels, shocks, springs, rails), skis, handlebars, seat, body panels (hood, side panels, rear rack), windshield Electrical System: Wiring harness, battery, stator, rectifier/regulator, ignition switch, lights (headlight, taillight, brake light), gauges, switches, sensors Braking System: Brake caliper, master cylinder, brake lines, brake disc, brake pads, parking brake mechanism Fuel System: Fuel tank, fuel lines, fuel filter, fuel pump, fuel injectors Cooling System: Radiator, cooling fan, coolant lines, thermostat Procedures Included Disassembly: Illustrated exploded views facilitating component removal Repair Identification: Identification of all necessary replacement parts for repair Assembly: Visual guidance for correct component reinstallation Part Number Lookup: Comprehensive listing of all OEM part numbers Technical Depth Scope: Detailed component identification and assembly for all major vehicle systems Diagnostics: Implied, by facilitating understanding of component relationships for troubleshooting Rebuild Capability: High, enabling complete component-level rebuilds with correct parts 📊 Manual Specifications File Format Format Type: PDF Searchability: Likely text-searchable if OCR applied during PDF creation Print Quality Image Resolution: High (typical for OEM illustrated manuals) Diagram Clarity: Excellent (illustrated with Exploded Parts Diagrams) Binding Type Digital Access: Downloadable Paper Type Virtual Medium: Digital PDF ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, 3-cylinder (Typically a Suzuki-derived engine for Arctic Cat during this era) Engine Family: Arctic Cat C-TEC4 Displacement: 1056 cc (Approximate) Bore X Stroke: Specific to 1056cc engine, requires manual verification Cooling System: Liquid-cooled Performance Horsepower: Approximately 120-130 HP (Model dependent, exact figures in service manual) Torque: Specific torque figures not typically in parts manuals, but implied by engine configuration Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (91 Octane Recommended) Lubrication Oil Type: Synthetic 4-stroke snowmobile oil meeting API SL/JASO MA specifications (Specific Arctic Cat oil recommendation available in service manual) Oil Capacity: Approximately 3.5-4.0 liters (Check specific manual for exact capacity) 🔧 Transmission Standard Transmission Type: CVT (Continuously Variable Transmission) featuring Arctic Cat's ACT Drive System Primary Clutch: Arctic Cat/Team Tied Clutch (Specific model variations may apply) Secondary Clutch: Arctic Cat/Team Driven Clutch (Specific model variations may apply) Features Gear Reduction: Chaincase with adjustable gear reduction ratios (Specific ratios detailed in service manual) Drive Belt: Specific belt number required (e.g., Arctic Cat 0627-005), detailed in manual Fluid Specifications Chaincase Oil: Synthetic gear oil (Specific viscosity and type like 75W-90 or 80W-90, check manual) 📐 Dimensions Exterior Length: Approx. 126 inches (Varies slightly by track configuration) Width: Approx. 48 inches Height: Approx. 46 inches Weights Dry Weight: Approx. 560-580 lbs (Varies by configuration) Fuel Capacity: Approx. 10.6 gallons Track Track Length: Standard 136 inches Track Width: 15 inches Lug Height: 1.25 inches (Standard for touring models) 🛡️ Safety Features Ratings Crash Test Data: Not applicable to snowmobiles in the same way as cars; focus is on design for stability and rider safety. Active Features Braking System: Hydraulic disc brake, designed for reliable stopping power. Throttle Control: Thumb throttle with adjustable tension Passive Features Rollover Protection: N/A (Rider responsible for safe operation) Lighting: Halogen headlights, LED taillight/brake light for visibility Windscreen: Provides rider protection from wind and debris 💡 Technology Features Infotainment Gauges: Digital/analog combination gauge cluster displaying speed, RPM, fuel level, coolant temperature, and other vital information. Lighting Control: Integrated switches for headlights, hand warmers, and thumb warmers. Driver Assistance Throttle System: Standard thumb throttle, no electronic driver assists typically found on this model. Connectivity Electrical System: 12V power outlet for accessories. 🔧 Maintenance Service Intervals Initial Inspection: 10-hour or 100-mile break-in service (Includes clutch inspection, chaincase oil check, general bolt torque check) Regular Maintenance: Annual or every 1,000-2,000 miles (Includes spark plug replacement, air filter cleaning/replacement, coolant check, track tension adjustment, suspension lubrication) Clutch Maintenance: Inspect and clean primary and secondary clutches annually or as needed, especially if performance degradation is noted. Chaincase Oil Change: Recommended...
Identification of all necessary replacement parts for repair
Assembly:
Visual guidance for correct component reinstallation
Part Number Lookup:
Comprehensive listing of all OEM part numbers
Technical Depth
Scope:
Detailed component identification and assembly for all major vehicle systems
Diagnostics:
Implied, by facilitating understanding of component relationships for troubleshooting
Rebuild Capability:
High, enabling complete component-level rebuilds with correct parts
📊 Manual Specifications
File Format
Format Type:
PDF
Searchability:
Likely text-searchable if OCR applied during PDF creation
Print Quality
Image Resolution:
High (typical for OEM illustrated manuals)
Diagram Clarity:
Excellent (illustrated with Exploded Parts Diagrams)
Binding Type
Digital Access:
Downloadable
Paper Type
Virtual Medium:
Digital PDF
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, 3-cylinder (Typically a Suzuki-derived engine for Arctic Cat during this era)
Engine Family:
Arctic Cat C-TEC4
Displacement:
1056 cc (Approximate)
Bore X Stroke:
Specific to 1056cc engine, requires manual verification
Cooling System:
Liquid-cooled
Performance
Horsepower:
Approximately 120-130 HP (Model dependent, exact figures in service manual)
Torque:
Specific torque figures not typically in parts manuals, but implied by engine configuration
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (91 Octane Recommended)
Lubrication
Oil Type:
Synthetic 4-stroke snowmobile oil meeting API SL/JASO MA specifications (Specific Arctic Cat oil recommendation available in service manual)
Oil Capacity:
Approximately 3.5-4.0 liters (Check specific manual for exact capacity)
🔧 Transmission
Standard
Transmission Type:
CVT (Continuously Variable Transmission) featuring Arctic Cat's ACT Drive System
Primary Clutch:
Arctic Cat/Team Tied Clutch (Specific model variations may apply)
Secondary Clutch:
Arctic Cat/Team Driven Clutch (Specific model variations may apply)
Features
Gear Reduction:
Chaincase with adjustable gear reduction ratios (Specific ratios detailed in service manual)
Drive Belt:
Specific belt number required (e.g., Arctic Cat 0627-005), detailed in manual
Fluid Specifications
Chaincase Oil:
Synthetic gear oil (Specific viscosity and type like 75W-90 or 80W-90, check manual)
📐 Dimensions
Exterior
Length:
Approx. 126 inches (Varies slightly by track configuration)
Width:
Approx. 48 inches
Height:
Approx. 46 inches
Weights
Dry Weight:
Approx. 560-580 lbs (Varies by configuration)
Fuel Capacity:
Approx. 10.6 gallons
Track
Track Length:
Standard 136 inches
Track Width:
15 inches
Lug Height:
1.25 inches (Standard for touring models)
🛡️ Safety Features
Ratings
Crash Test Data:
Not applicable to snowmobiles in the same way as cars; focus is on design for stability and rider safety.
Active Features
Braking System:
Hydraulic disc brake, designed for reliable stopping power.
Throttle Control:
Thumb throttle with adjustable tension
Passive Features
Rollover Protection:
N/A (Rider responsible for safe operation)
Lighting:
Halogen headlights, LED taillight/brake light for visibility
Windscreen:
Provides rider protection from wind and debris
💡 Technology Features
Infotainment
Gauges:
Digital/analog combination gauge cluster displaying speed, RPM, fuel level, coolant temperature, and other vital information.
Lighting Control:
Integrated switches for headlights, hand warmers, and thumb warmers.
Driver Assistance
Throttle System:
Standard thumb throttle, no electronic driver assists typically found on this model.
Connectivity
Electrical System:
12V power outlet for accessories.
🔧 Maintenance
Service Intervals
Initial Inspection:
10-hour or 100-mile break-in service (Includes clutch inspection, chaincase oil check, general bolt torque check)
Regular Maintenance:
Annual or every 1,000-2,000 miles (Includes spark plug replacement, air filter cleaning/replacement, coolant check, track tension adjustment, suspension lubrication)
Clutch Maintenance:
Inspect and clean primary and secondary clutches annually or as needed, especially if performance degradation is noted.
Chaincase Oil Change:
Recommended every 2,000 miles or annually. Part numbers for oil seals and gaskets are critical.
Fluid Specifications
Engine Oil Spec:
Arctic Cat APV 0W-40 Synthetic (Or equivalent API SL/JASO MA rated 4-stroke snowmobile oil)
Coolant Spec:
Permanent type antifreeze coolant, SAE 15W-50 recommended (Typically a 50/50 mix with distilled water)
Chaincase Oil Spec:
Synthetic Gear Oil SAE 75W-90 or 80W-90
Known Issues
Cvt Belt Wear:
Variable Belt Tension (VBT) system can be sensitive to belt alignment and wear. Regular inspection of belt condition and clutch alignment is advised.
Suspension Bushings:
Wear on A-arm and shock bushings can occur over time, leading to play in the steering. Replacement part numbers are crucial here.
Fuel Injector Clogging:
Using lower quality fuel or allowing the fuel to sit for extended periods can lead to injector deposits. Regular use of fuel system cleaner can help.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Arctic Cat, founded in 1960 in Thief River Falls, Minnesota, USA
Brand Focus:
Long-standing reputation for innovation and performance in snowmobiling
Model Evolution
Tz1 Lineage:
The TZ1 platform was designed as a premium touring model, emphasizing comfort, stability, and long-distance capability.
Engine Integration:
The 2010 model year saw the widespread adoption of Arctic Cat's reliable and powerful 4-stroke engines, moving away from 2-strokes for touring models.
Production
Manufacturing Location:
Thief River Falls, Minnesota, USA
🏆 Awards & Recognition
Recognitions
Industry Awards:
Specific awards for the 2010 TZ1 are not readily available in general product information, but Arctic Cat models often receive accolades for performance and comfort in industry reviews.