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Harley Davidson FLHTCUTG Tri Glide Ultra Classic 2010 Service Repair Workshop Manual

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๐Ÿท๏ธ Basic Information Identification Make: Harley-Davidson Model: FLHTCUTG Tri Glide Ultra Classic Year: 2010 Codes Model Code: FLHTCUTG ๐Ÿ‘‹ Introduction Market Position Segment: Luxury Touring Tricycle (Trike) Target Audience: Owners and technicians seeking in-depth knowledge for maintenance, repair, and customization of the Tri Glide Ultra Classic. Competitive Analysis Comparison: Positioned as Harley-Davidson's premier touring trike, offering superior comfort, cargo capacity, and rider amenities compared to traditional two-wheeled touring motorcycles. Competes with other manufacturer trikes and large-displacement touring motorcycles. Key Features Manual Value: Provides factory-level accuracy and detail, enabling DIY enthusiasts and professionals to perform all necessary service and repairs, saving time and money. Vehicle Value: The FLHTCUTG offers a unique blend of motorcycle riding experience with the stability and comfort of a three-wheeled vehicle, designed for long-distance touring. ๐Ÿ“‹ Manual Details Coverage Areas Primary Coverage: Full service, repair, and troubleshooting for the 2010 Harley-Davidson FLHTCUTG Tri Glide Ultra Classic. Secondary Coverage: Maintenance, diagnostics, electrical systems, mechanical systems, chassis, bodywork, and accessories. Page Count Estimated Pages: Hundreds (specific count not provided, but described as very detailed). Manual Type Type: Factory Service Repair Workshop Manual Language Language: English Format Format: Downloadable PDF ๐Ÿ“– Manual Coverage Systems Covered Engine: Engine disassembly, assembly, tuning, cooling system, lubrication system, fuel system, ignition system, exhaust system. Transmission: Transmission service, repair, clutch operation, gear shifting mechanisms, lubrication. Electrical: Wiring diagrams, charging system, starting system, lighting, instrumentation, ignition system, diagnostics, ECU, sensors. Chassis: Frame, suspension (front and rear), steering system, wheels, tires, braking system (front and rear disc brakes, park brake), drive system (belt drive). Bodywork: Fairing removal and installation, body panels, storage compartments, seating, luggage systems. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, lubrication, tire pressure checks, brake fluid checks, battery maintenance, belt tensioning. Repair: Component-level repair and replacement for all covered systems, including engine rebuilds, transmission overhauls, electrical diagnostics, and brake system repairs. Troubleshooting: Systematic diagnostic procedures for identifying and resolving common and uncommon issues, including symptom-based troubleshooting and fault code interpretation. Technical Specifications: Detailed torque specifications, fluid capacities, electrical component values, clearances, and other critical technical data for proper assembly and repair. Technical Depth Depth: Comprehensive, covering everything from basic routine maintenance to complex engine and electrical system overhauls. Designed for professional mechanics and technicians. ๐Ÿ“Š Manual Specifications File Format Format: PDF Compatibility: Compatible with Windows and macOS computers, tablets, and smartphones. Accessibility: Instant download available, no expiry dates, unlimited usage. Print Quality Printability: Printable pages (single or entire manual). Binding Type Binding: N/A (Digital PDF Download) Paper Type Paper: N/A (Digital PDF Download) โš™๏ธ Engine Specifications Primary Engine Engine Type: Air-cooled, Twin Cam 103โ„ข V-Twin Displacement: 1690 cc (103 cubic inches) Bore X Stroke: 3.875 in. x 4.38 in. (98.4 mm x 111.3 mm) Compression Ratio: 9.6:1 Performance Torque: Approx. 101 lb-ft @ 3250 RPM (may vary slightly by specific configuration and tuning). Fuel System Fuel Delivery: Electronic Sequential Port Fuel Injection (ESPFI) Fuel Type: Premium unleaded gasoline, minimum octane rating 91. Lubrication System Oil Type: Harley-Davidson SYN3โ„ข Synthetic Motorcycle Lubricant or equivalent (verify manual for exact specifications and viscosity grade, e.g., 20W-50). Cooling System Cooling Method: Air-cooled ๐Ÿ”ง Transmission Standard Type: 6-speed Cruise Driveยฎ Clutch Type: Hydraulically actuated, multi-plate wet clutch Features Gear Ratios: First: 9.593, Second: 6.650, Third: 4.947, Fourth: 3.818, Fifth: 3.130, Sixth: 2.790 (Typical for Twin Cam 103โ„ข). Transmission Fluid: Harley-Davidson Transmission Lubricant SAE 80W-90 or equivalent (verify manual for exact specifications). ๐Ÿ“ Dimensions Exterior Length: Approx. 103.6 in. (2631 mm) Width: Approx. 53.7 in. (1364 mm) Height: Approx. 58.2 in. (1478 mm) Weights Dry Weight: Approx. 980 lbs (445 kg) Gross Vehicle Weight Rating Gvwr: Approx. 1360 lbs (617 kg) Cargo Cargo Capacity: Large trunk and fairing lower storage compartments, plus tour pack capacity. ๐Ÿ›ก๏ธ Safety Features Ratings Crash Test Results: Motorcycles and trikes typically do not undergo the same standardized crash testing as passenger cars. Safety is focused on design and rider assistance features. Active Features Braking System: Linked Bremboยฎ disc brakes front and rear, with standard ABS (Anti-lock Braking System) and a parking brake. Passive Features Lighting: Halogen headlight, integrated front and rear lighting, auxiliary driving lights (fog lamps), and tour pack lighting. Stability: Three-wheel design provides inherent stability, especially at lower speeds and when stopped. ๐Ÿ’ก Technology Features Infotainment Audio System: Harley-Davidson Advanced Audio System with CD player, AM/FM radio, and CB/intercom functionality. Likely features an information display screen. Connectivity: Accessory ports for charging electronic devices. Cruise control is standard for enhanced touring comfort. Driver Assistance ABS: Standard Anti-lock Braking System (ABS) for improved braking control and stability. Cruise Control: Electronic cruise control for highway comfort. ๐Ÿ”ง Maintenance Service Intervals First Service: Typically at 1,000 miles (1,600 km) - includes engine oil and filter change, inspection of all critical components, clutch adjustment (if needed), and brake inspection. Subsequent Service: Generally every 5,000 miles (8,000...
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Harley Davidson FLHTCUTG Tri Glide Ultra Classic 2010 Service Repair Workshop Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLHTCUTG Tri Glide Ultra Classic
Year:
2010
Codes
Model Code:
FLHTCUTG
๐Ÿ‘‹ Introduction
Market Position
Segment:
Luxury Touring Tricycle (Trike)
Target Audience:
Owners and technicians seeking in-depth knowledge for maintenance, repair, and customization of the Tri Glide Ultra Classic.
Competitive Analysis
Comparison:
Positioned as Harley-Davidson's premier touring trike, offering superior comfort, cargo capacity, and rider amenities compared to traditional two-wheeled touring motorcycles. Competes with other manufacturer trikes and large-displacement touring motorcycles.
Key Features
Manual Value:
Provides factory-level accuracy and detail, enabling DIY enthusiasts and professionals to perform all necessary service and repairs, saving time and money.
Vehicle Value:
The FLHTCUTG offers a unique blend of motorcycle riding experience with the stability and comfort of a three-wheeled vehicle, designed for long-distance touring.
๐Ÿ“‹ Manual Details
Coverage Areas
Primary Coverage:
Full service, repair, and troubleshooting for the 2010 Harley-Davidson FLHTCUTG Tri Glide Ultra Classic.
Secondary Coverage:
Maintenance, diagnostics, electrical systems, mechanical systems, chassis, bodywork, and accessories.
Page Count
Estimated Pages:
Hundreds (specific count not provided, but described as very detailed).
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
Format:
Downloadable PDF
๐Ÿ“– Manual Coverage
Systems Covered
Engine:
Engine disassembly, assembly, tuning, cooling system, lubrication system, fuel system, ignition system, exhaust system.
Transmission:
Transmission service, repair, clutch operation, gear shifting mechanisms, lubrication.
Electrical:
Wiring diagrams, charging system, starting system, lighting, instrumentation, ignition system, diagnostics, ECU, sensors.
Chassis:
Frame, suspension (front and rear), steering system, wheels, tires, braking system (front and rear disc brakes, park brake), drive system (belt drive).
Bodywork:
Fairing removal and installation, body panels, storage compartments, seating, luggage systems.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, lubrication, tire pressure checks, brake fluid checks, battery maintenance, belt tensioning.
Repair:
Component-level repair and replacement for all covered systems, including engine rebuilds, transmission overhauls, electrical diagnostics, and brake system repairs.
Troubleshooting:
Systematic diagnostic procedures for identifying and resolving common and uncommon issues, including symptom-based troubleshooting and fault code interpretation.
Technical Specifications:
Detailed torque specifications, fluid capacities, electrical component values, clearances, and other critical technical data for proper assembly and repair.
Technical Depth
Depth:
Comprehensive, covering everything from basic routine maintenance to complex engine and electrical system overhauls. Designed for professional mechanics and technicians.
๐Ÿ“Š Manual Specifications
File Format
Format:
PDF
Compatibility:
Compatible with Windows and macOS computers, tablets, and smartphones.
Accessibility:
Instant download available, no expiry dates, unlimited usage.
Print Quality
Printability:
Printable pages (single or entire manual).
Binding Type
Binding:
N/A (Digital PDF Download)
Paper Type
Paper:
N/A (Digital PDF Download)
โš™๏ธ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Twin Cam 103โ„ข V-Twin
Displacement:
1690 cc (103 cubic inches)
Bore X Stroke:
3.875 in. x 4.38 in. (98.4 mm x 111.3 mm)
Compression Ratio:
9.6:1
Performance
Torque:
Approx. 101 lb-ft @ 3250 RPM (may vary slightly by specific configuration and tuning).
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Premium unleaded gasoline, minimum octane rating 91.
Lubrication System
Oil Type:
Harley-Davidson SYN3โ„ข Synthetic Motorcycle Lubricant or equivalent (verify manual for exact specifications and viscosity grade, e.g., 20W-50).
Cooling System
Cooling Method:
Air-cooled
๐Ÿ”ง Transmission
Standard
Type:
6-speed Cruise Driveยฎ
Clutch Type:
Hydraulically actuated, multi-plate wet clutch
Features
Gear Ratios:
First: 9.593, Second: 6.650, Third: 4.947, Fourth: 3.818, Fifth: 3.130, Sixth: 2.790 (Typical for Twin Cam 103โ„ข).
Transmission Fluid:
Harley-Davidson Transmission Lubricant SAE 80W-90 or equivalent (verify manual for exact specifications).
๐Ÿ“ Dimensions
Exterior
Length:
Approx. 103.6 in. (2631 mm)
Width:
Approx. 53.7 in. (1364 mm)
Height:
Approx. 58.2 in. (1478 mm)
Weights
Dry Weight:
Approx. 980 lbs (445 kg)
Gross Vehicle Weight Rating Gvwr:
Approx. 1360 lbs (617 kg)
Cargo
Cargo Capacity:
Large trunk and fairing lower storage compartments, plus tour pack capacity.
๐Ÿ›ก๏ธ Safety Features
Ratings
Crash Test Results:
Motorcycles and trikes typically do not undergo the same standardized crash testing as passenger cars. Safety is focused on design and rider assistance features.
Active Features
Braking System:
Linked Bremboยฎ disc brakes front and rear, with standard ABS (Anti-lock Braking System) and a parking brake.
Passive Features
Lighting:
Halogen headlight, integrated front and rear lighting, auxiliary driving lights (fog lamps), and tour pack lighting.
Stability:
Three-wheel design provides inherent stability, especially at lower speeds and when stopped.
๐Ÿ’ก Technology Features
Infotainment
Audio System:
Harley-Davidson Advanced Audio System with CD player, AM/FM radio, and CB/intercom functionality. Likely features an information display screen.
Connectivity:
Accessory ports for charging electronic devices. Cruise control is standard for enhanced touring comfort.
Driver Assistance
ABS:
Standard Anti-lock Braking System (ABS) for improved braking control and stability.
Cruise Control:
Electronic cruise control for highway comfort.
๐Ÿ”ง Maintenance
Service Intervals
First Service:
Typically at 1,000 miles (1,600 km) - includes engine oil and filter change, inspection of all critical components, clutch adjustment (if needed), and brake inspection.
Subsequent Service:
Generally every 5,000 miles (8,000 km) or annually, whichever comes first. Includes oil changes, filter replacements, lubrication, and inspections. Specific intervals for transmission and primary drive fluids may differ.
Fluid Specifications
Engine Oil Capacity:
Approx. 4 quarts (3.8 liters) with filter change (verify manual for exact capacity).
Primary Chain Case Oil:
Harley-Davidson Primary Chain Case Lubricant or equivalent (verify manual for specifications, typically 20W-50 engine oil or specific primary lubricant).
Brake Fluid:
DOT 4 or DOT 5.1 (verify manual for exact specification and color coding as Harley-Davidson often uses DOT 5 Silicone-based fluid which is purple).
Known Issues
Potential Issues:
Common issues for touring motorcycles of this era can include electrical connector corrosion, starter clutch wear, suspension component wear, and infotainment system glitches (though less prevalent in 2010 models). The manual would detail diagnostics for these and many other potential problems.
Part Numbers
Oil Filter:
Example part numbers: 63796-77A (older style), 63731-98 (common on Twin Cam), Harley-Davidson recommends checking the specific filter for the Twin Cam 103โ„ข for accuracy. Consult the manual for the precise OE part number.
๐Ÿ“š Vehicle History
Brand Heritage
Heritage:
Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer known for its V-twin engines, distinctive styling, and strong brand loyalty.
Model Evolution
Trike Development:
The Tri Glide Ultra Classic represented Harley-Davidson's entry into the factory-built trike market, building upon their extensive experience with the Electra Glide touring platform.
Previous Models:
While Harley-Davidson produced custom trikes in the past, the FLHTCUTG was a significant step towards offering a mass-produced, integrated trike model.
Production
Manufacturing Location:
USA (York, Pennsylvania and Milwaukee, Wisconsin assembly plants).
๐Ÿ† Awards & Recognition
Recognitions
Industry Recognition:
Harley-Davidson motorcycles, including touring models, consistently receive positive reviews for comfort, performance, and rider experience from automotive journalists and rider publications.
Manual Value Proposition:
The value of this manual lies in its factory-derived accuracy, enabling owners to maintain their investment properly, diagnose issues effectively, and perform repairs with confidence, mirroring the capabilities of professional dealerships.
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