Husqvarna TXC250 2010 Workshop Service Repair Manual
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Basic Information Identification Make: Husqvarna Model: TXC250 Year: 2010 Product Type: Workshop Service Repair Manual Product Format: PDF Download Introduction Market Position Segment: Off-road motorcycle, Enduro/Cross-Country segment. Target Audience: Enthusiasts, mechanics, and owners focused on performance and maintenance. Competitive Analysis Competitors 2010: KTM EXC series, Yamaha WR series, Honda CRF series, Kawasaki KX series, Suzuki RM-Z series. Key Features Vehicle Focus: Performance-oriented off-road capability, Husqvarna's off-road heritage. Manual Value Proposition: Provides factory-level repair and maintenance information to keep the motorcycle in optimal condition. Manual Details Coverage Areas Engine Service: Complete Transmission Service: Complete Electrical System: Complete Chassis And Suspension: Complete Braking System: Complete Fuel System: Complete Cooling System: Complete Exhaust System: Complete Bodywork And Trim: Complete Troubleshooting: Comprehensive Page Count Estimated Pages: Hundreds Manual Type Type: Factory Service Repair Manual Language Language: English Format Digital Format: PDF Manual Coverage Systems Covered Engine Mechanical: Detailed rebuild procedures, component diagnostics, specifications. Engine Management: Fuel injection system, ignition system, sensors, ECU diagnostics. Transmission Manual: Gearbox disassembly, assembly, inspection, lubrication. Suspension Front: Fork disassembly, seal replacement, oil specifications, adjustments. Suspension Rear: Shock absorber service, linkage maintenance, bearing replacement. Brakes Hydraulic: Brake caliper service, master cylinder maintenance, fluid bleeding procedures, specifications. Electrical Schematics: Wiring diagrams for all systems, component identification, troubleshooting guides. Fuel Delivery: Fuel pump, fuel filter, injector service, fuel pressure testing. Cooling System: Radiator, coolant, thermostat, water pump service and specifications. Exhaust System: Muffler, catalytic converter (if applicable), pipe maintenance. Wheel And Tire: Wheel bearing service, tire pressure recommendations, rim specifications. Frame And Body: Frame inspection, fairing removal and installation, seat maintenance. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustment, spark plug replacement. Engine Rebuild: Complete engine disassembly, inspection, component replacement, reassembly with torque specs. Troubleshooting Guides: Diagnostic procedures for common and uncommon issues based on symptoms. Suspension Overhaul: Complete fork and shock absorber servicing with fluid and seal specifications. Brake System Repair: Bleeding, pad replacement, caliper and master cylinder rebuilding. Electrical Diagnostics: Wiring diagram interpretation, fault finding for lighting, ignition, and charging systems. Fuel System Cleaning: Injector cleaning and testing, fuel filter replacement. Clutch Service: Clutch adjustment and component replacement procedures. Technical Depth Depth: Comprehensive, from basic maintenance to full engine and transmission rebuilds. Diagnostics: Includes diagnostic trouble codes (DTCs) and troubleshooting flowcharts. Torque Specifications: All critical fastener torque values provided. Clearances And Tolerances: Component clearances and wear tolerances for proper assembly. Manual Specifications File Format File Type: PDF Searchable: Yes (typically, depending on PDF origin) Print Quality Printability: High-quality, suitable for full or selective printing. Binding Type Binding: Not applicable for PDF download, but designed for easy printing and binding. Paper Type Recommended Paper: Standard copy paper or heavier for durability. Engine Specifications Primary Engine Engine Type: Four-stroke, Single Cylinder Displacement: 249.5 cc Bore X Stroke: 76 mm x 54.8 mm (approximate, requires manual verification for exact factory spec) Cooling System: Liquid-cooled Valve Train: DOHC, 4 valves Performance Horsepower: Approx. 30-35 HP (requires manual verification for exact factory spec) Torque: Not readily available in general specs, detailed in manual. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) - Keihin specific or similar Fuel Type: Unleaded gasoline, minimum 91 octane (RON+MON)/2) Ignition System Ignition Type: Digital CDI with dual spark plugs (common for performance engines) Lubrication System Oil Type: Fully synthetic 4-stroke motorcycle oil, SAE 10W-50 or 15W-50 (verify specific viscosity in manual) Oil Capacity: Approx. 0.7 - 0.8 Liters (requires manual verification for exact spec) Transmission Standard Transmission Type: Constant mesh, 6-speed Clutch Type: Wet, multi-plate Features Gear Ratios: Detailed in manual. Final Drive: Chain drive Transmission Oil Type: Specific gear oil or engine oil blend (verify in manual). Dimensions Exterior Wheelbase: 1470 mm (57.9 in) approx. (requires manual verification) Seat Height: 970 mm (38.2 in) approx. (requires manual verification) Weights Dry Weight: Approx. 108 kg (238 lbs) (requires manual verification) Fuel Tank Capacity: Approx. 7.5 Liters (1.98 gal) (requires manual verification) Tire Size Front: 80/100-21 (standard for off-road) Tire Size Rear: 110/90-18 (standard for off-road) Wheel Bolt Pattern: Not applicable for spoked motorcycle wheels in the traditional sense. Safety Features Ratings Crash Test Ratings: Not applicable for this type of off-road vehicle. Active Features Braking System: Hydraulic disc brakes front and rear. Suspension: Performance-oriented adjustable suspension for stability and control. Passive Features Frame Construction: Robust off-road frame designed for durability and rider control. Technology Features Infotainment Infotainment System: Not applicable; this is a pure off-road racing/riding machine. Driver Assistance Rider Aids: None (e.g., no ABS, no traction control). Connectivity Connectivity Features: Not applicable. Engine Management Efi System: Electronic Fuel Injection system for optimized power delivery and throttle response. Maintenance Service Intervals Engine Oil Change: Every 10-15 operating hours or annually, whichever comes first (typical for off-road use, check manual for exact recommendation). Air Filter Cleaning: Every 5-10 operating hours, depending on dust conditions. Spark Plug Replacement: Refer to...
Not applicable for spoked motorcycle wheels in the traditional sense.
Safety Features
Ratings
Crash Test Ratings:
Not applicable for this type of off-road vehicle.
Active Features
Braking System:
Hydraulic disc brakes front and rear.
Suspension:
Performance-oriented adjustable suspension for stability and control.
Passive Features
Frame Construction:
Robust off-road frame designed for durability and rider control.
Technology Features
Infotainment
Infotainment System:
Not applicable; this is a pure off-road racing/riding machine.
Driver Assistance
Rider Aids:
None (e.g., no ABS, no traction control).
Connectivity
Connectivity Features:
Not applicable.
Engine Management
Efi System:
Electronic Fuel Injection system for optimized power delivery and throttle response.
Maintenance
Service Intervals
Engine Oil Change:
Every 10-15 operating hours or annually, whichever comes first (typical for off-road use, check manual for exact recommendation).
Air Filter Cleaning:
Every 5-10 operating hours, depending on dust conditions.
Spark Plug Replacement:
Refer to manual, typically every 20-30 operating hours or as needed based on inspection.
Chain Adjustment:
Check before every ride; adjust as needed for proper slack.
Fluid Specifications
Brake Fluid:
DOT 4 recommended (verify in manual).
Coolant:
Ethylene glycol based antifreeze coolant, 50/50 mix with distilled water.
Known Issues
General Off Road Wear:
Typical for off-road motorcycles: wear on clutch plates, chain and sprockets, wheel bearings, suspension seals. EFI system can be sensitive to dirt ingress.
Specific To Model:
Manual will detail any known recalls or common repair procedures for the 2010 model year specific to Husqvarna.
Vehicle History
Brand Heritage
Manufacturer:
Husqvarna Motorcycles AB, a historic Swedish motorcycle manufacturer, known for its off-road racing heritage.
Model Evolution
Txc Series:
The TXC series represents Husqvarna's commitment to the cross-country and enduro racing segment.
Production
Production Period:
Husqvarna has a long history of producing off-road motorcycles, with the TXC line evolving through the 2000s.
Manufacturing Location 2010:
Italy (during this period of ownership by BMW Group)
Awards & Recognition
Recognitions
Brand Recognition:
Husqvarna is a well-respected brand in off-road racing and has a strong reputation for producing capable machines.
Ratings
Performance Ratings:
Generally praised for its performance in its class, though specific awards for the 2010 TXC250 would be found in contemporary motorcycle media reviews.
Certifications
Emissions Certification:
Meets EPA or equivalent emissions standards for its model year and intended market. Specifics in manual.