Kia Rondo 2010 2.7L DOHC Workshop Service Manual for Repair
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🏷️ Basic Information Identification Make: Kia Model: Rondo Year: 2010 Engine: 2.7L DOHC V6 Codes Engine Code Primary: G6EA 👋 Introduction Market Position Positioning: The Kia Rondo was positioned as a versatile compact multi-purpose vehicle (MPV) or compact crossover, offering practicality and space for families. Competitive Analysis Competitors: Competed with vehicles like the Toyota Matrix, Mazda5, Ford Focus wagon, and Honda Fit (depending on specific market segment). Key Features Features: Offered flexible seating configurations, a relatively tall ride height for a compact, and a focus on utility and value. Manual Value Value Proposition: Provides detailed, accurate, and comprehensive repair information, enabling cost-effective maintenance and repair for Kia Rondo owners and independent repair shops. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive repair and maintenance for the 2010 Kia Rondo 2.7L DOHC Page Count Page Count: 1074 Manual Type Type: Workshop Service Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Engine mechanical (assembly, disassembly, timing, cooling, lubrication), engine control system (ECM, sensors, actuators, diagnostics), emissions control Transmission: Automatic transmission (AT) maintenance, repair, troubleshooting, torque converter, valve body, electronic controls Drivetrain: Front-wheel drive system (FWD), drive axles, differential Suspension: Front and rear suspension systems, struts, shocks, control arms, bushings, wheel alignment Brakes: Front and rear brake systems, disc brakes, calipers, rotors, brake lines, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution) Steering: Power steering system, steering column, steering rack, tie rod ends Electrical: Battery, charging system (alternator), starting system (starter), ignition system, lighting (headlights, taillights, interior), power windows, power locks, wipers, horn, fuses, relays, wiring diagrams HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system components, refrigerant, compressor, condenser, evaporator, climate control unit Body And Interior: Body panels, doors, hood, tailgate, bumpers, interior trim, seats, dashboard, airbags Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug replacement, fluid checks and changes, brake service, tire rotation Troubleshooting: Diagnostic procedures, fault code interpretation, symptom-based troubleshooting for various systems Repair: Detailed step-by-step repair instructions for all major components and systems Diagnostics: On-Board Diagnostics (OBD-II) procedures, scan tool usage, live data interpretation Specifications: Torque specifications, fluid capacities, electrical specifications, clearances, tolerances Technical Depth Depth: In-depth, professional-level repair information suitable for experienced technicians and DIY enthusiasts. 📊 Manual Specifications File Format File Type: PDF Print Quality Quality: High-resolution, searchable text and clear diagrams for easy readability and printing. Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Family: Kia Lambda Displacement: 2.7 liters (2656 cc) Configuration: 60-degree V6 Valvetrain: DOHC (Dual Overhead Camshafts), 4 valves per cylinder Bore X Stroke: 86.7 mm x 75.0 mm Compression Ratio: 10.0:1 Performance Horsepower Peak: 192 hp @ 6000 rpm (approximate, may vary slightly by market) Torque Peak: 185 lb-ft @ 4500 rpm (approximate, may vary slightly by market) Fuel System Fuel Delivery: Electronic Multi-Point Fuel Injection (MPI) Recommended Fuel: 87 octane unleaded gasoline 🔧 Transmission Standard Type: 5-speed automatic transmission Optional Type: Not Applicable (for this engine variant) Features Gear Ratios: Detailed gear ratios available in the manual. Fluid Type: Kia Genuine ATF SP-III or equivalent (check manual for exact specification and capacity). 📐 Dimensions Exterior Length: 4530 mm (approx.) Width: 1785 mm (approx.) Height: 1600 mm (approx.) Wheelbase: 2650 mm (approx.) Interior Seating Capacity: 5-passenger (standard), some markets offered 7-passenger configurations in other trims/engine options. Cargo Cargo Volume Rear Seats Up: Approx. 300-400 liters (depending on configuration) Cargo Volume Rear Seats Folded: Approx. 1500+ liters (depending on configuration) Weights Curb Weight: Approx. 1500-1600 kg (varies by trim and options) 🛡️ Safety Features Ratings NHTSA Front Impact: Not specifically rated for 2010 Rondo by NHTSA in all categories, but generally performed well in its class. IIHS Side Impact: Not specifically rated for 2010 Rondo by IIHS in all categories, but generally performed well in its class. Active Features ABS: Standard Anti-lock Braking System (ABS) Ebd: Standard Electronic Brakeforce Distribution (EBD) Esc: Standard Electronic Stability Control (ESC) Passive Features Airbags Front: Dual front airbags Airbags Side: Front side-impact airbags Airbags Curtain: Side-curtain airbags (front and rear) Seatbelts: 3-point seatbelts with pretensioners for all occupants 💡 Technology Features Infotainment Audio System: Standard AM/FM/CD/MP3 audio system with auxiliary input. Optional premium sound systems may have been available. Navigation: Optional navigation system may have been available on higher trim levels. Driver Assistance Cruise Control: Standard cruise control. Rear Camera: Optional rear backup camera might have been available. Connectivity Bluetooth: Bluetooth connectivity for hands-free calling and audio streaming was an option on some models. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 to 7,500 miles (8,000 to 12,000 km) or 6 months, whichever comes first, depending on driving conditions and oil type (refer to manual for specific guidance). Air Filter Replacement: Every 15,000 to 30,000 miles (24,000 to 48,000 km) or as needed based on inspection. Cabin Air Filter...
The Kia Rondo was positioned as a versatile compact multi-purpose vehicle (MPV) or compact crossover, offering practicality and space for families.
Competitive Analysis
Competitors:
Competed with vehicles like the Toyota Matrix, Mazda5, Ford Focus wagon, and Honda Fit (depending on specific market segment).
Key Features
Features:
Offered flexible seating configurations, a relatively tall ride height for a compact, and a focus on utility and value.
Manual Value
Value Proposition:
Provides detailed, accurate, and comprehensive repair information, enabling cost-effective maintenance and repair for Kia Rondo owners and independent repair shops.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive repair and maintenance for the 2010 Kia Rondo 2.7L DOHC
Page Count
Page Count:
1074
Manual Type
Type:
Workshop Service Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Engine mechanical (assembly, disassembly, timing, cooling, lubrication), engine control system (ECM, sensors, actuators, diagnostics), emissions control
In-depth, professional-level repair information suitable for experienced technicians and DIY enthusiasts.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Quality:
High-resolution, searchable text and clear diagrams for easy readability and printing.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Kia Lambda
Displacement:
2.7 liters (2656 cc)
Configuration:
60-degree V6
Valvetrain:
DOHC (Dual Overhead Camshafts), 4 valves per cylinder
Bore X Stroke:
86.7 mm x 75.0 mm
Compression Ratio:
10.0:1
Performance
Horsepower Peak:
192 hp @ 6000 rpm (approximate, may vary slightly by market)
Torque Peak:
185 lb-ft @ 4500 rpm (approximate, may vary slightly by market)
Fuel System
Fuel Delivery:
Electronic Multi-Point Fuel Injection (MPI)
Recommended Fuel:
87 octane unleaded gasoline
🔧 Transmission
Standard
Type:
5-speed automatic transmission
Optional
Type:
Not Applicable (for this engine variant)
Features
Gear Ratios:
Detailed gear ratios available in the manual.
Fluid Type:
Kia Genuine ATF SP-III or equivalent (check manual for exact specification and capacity).
📐 Dimensions
Exterior
Length:
4530 mm (approx.)
Width:
1785 mm (approx.)
Height:
1600 mm (approx.)
Wheelbase:
2650 mm (approx.)
Interior
Seating Capacity:
5-passenger (standard), some markets offered 7-passenger configurations in other trims/engine options.
Cargo
Cargo Volume Rear Seats Up:
Approx. 300-400 liters (depending on configuration)
Cargo Volume Rear Seats Folded:
Approx. 1500+ liters (depending on configuration)
Weights
Curb Weight:
Approx. 1500-1600 kg (varies by trim and options)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Not specifically rated for 2010 Rondo by NHTSA in all categories, but generally performed well in its class.
IIHS Side Impact:
Not specifically rated for 2010 Rondo by IIHS in all categories, but generally performed well in its class.
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Ebd:
Standard Electronic Brakeforce Distribution (EBD)
Esc:
Standard Electronic Stability Control (ESC)
Passive Features
Airbags Front:
Dual front airbags
Airbags Side:
Front side-impact airbags
Airbags Curtain:
Side-curtain airbags (front and rear)
Seatbelts:
3-point seatbelts with pretensioners for all occupants
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD/MP3 audio system with auxiliary input. Optional premium sound systems may have been available.
Navigation:
Optional navigation system may have been available on higher trim levels.
Driver Assistance
Cruise Control:
Standard cruise control.
Rear Camera:
Optional rear backup camera might have been available.
Connectivity
Bluetooth:
Bluetooth connectivity for hands-free calling and audio streaming was an option on some models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 to 7,500 miles (8,000 to 12,000 km) or 6 months, whichever comes first, depending on driving conditions and oil type (refer to manual for specific guidance).
Air Filter Replacement:
Every 15,000 to 30,000 miles (24,000 to 48,000 km) or as needed based on inspection.
Cabin Air Filter Replacement:
Every 15,000 to 30,000 miles (24,000 to 48,000 km) or annually.
Spark Plug Replacement:
Typically around 60,000 to 100,000 miles (96,000 to 160,000 km) for iridium-tipped plugs (refer to manual for exact specification).
Transmission Fluid Change:
Recommended at 60,000 to 100,000 miles (96,000 to 160,000 km) or under severe driving conditions. Fluid and filter service recommended.
Fluid Specifications
Engine Oil Type:
SAE 5W-20 or 5W-30 synthetic blend or full synthetic motor oil (API SN or ILSAC GF-5 certified).
Engine Oil Capacity:
Approx. 5.2 US quarts (4.9 liters) with filter change.
Coolant Type:
Ethylene glycol-based coolant, typically a red or orange long-life type. Consult manual for specific Kia coolant P/N.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Engine Performance:
Occasional reports of minor oil leaks, sometimes related to valve cover gaskets or oil pan gaskets. Ensure regular checks.
Transmission Shifts:
Some owners report slightly firm shifts, but generally, the automatic transmission is reliable. Fluid changes are critical for longevity.
Suspension Wear:
Like many vehicles in this class and age, suspension components like sway bar links and bushings may require eventual replacement due to wear.
Electrical Minor:
Infrequent reports of minor electrical glitches, often resolved by checking fuses or battery terminals.
📚 Vehicle History
Brand Heritage
Heritage:
Kia, as a global automotive manufacturer, has a history dating back to 1944, known for its rapid growth and increasing focus on design, quality, and technology.
Model Evolution
Generation:
This represents the first generation of the Kia Rondo (or Carens in some markets), which was introduced globally around 2006, with a facelift occurring for the 2010 model year.
Production
Manufacturing Location:
Primarily manufactured in South Korea (Hwaseong).
Production Years First Gen:
2006-2012
🏆 Awards & Recognition
Recognitions
Safety Awards:
While specific awards for the 2010 model might be scarce, the Rondo generally received good safety ratings in its class during its production run.
Ratings
Reliability Rankings:
Generally considered to have average to good reliability for its segment, with maintenance being key to long-term performance.