Mazda 3 2010 (2nd Generation) Service Repair Manual

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🏷️ Basic Information Identification Make: Mazda Model: Mazda3 Year: 2010 Codes Generation Code: Second Generation (BL) 👋 Introduction Market Position Segment: Compact car segment. Target Audience: Enthusiasts, DIY mechanics, and professional repair shops. Competitive Analysis Competitors: Honda Civic, Toyota Corolla, Volkswagen Golf, Ford Focus, Subaru Impreza. Key Features Driving Dynamics: Renowned for its 'Zoom-Zoom' driving dynamics, sporty handling, and responsive steering. Styling: Distinctive exterior styling, often with a sporty or elegant aesthetic depending on trim. Reliability: Generally good reliability reputation, a hallmark of Mazda vehicles. 📋 Manual Details Coverage Areas Primary Coverage: Maintenance, repair, diagnostics, troubleshooting, and specifications for the 2010 Mazda3 (Second Generation). Secondary Coverage: Includes information on all major mechanical and electrical systems. Page Count Estimated Pages: Over 2000 pages (typical for a comprehensive service manual). Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: Digital (PDF likely, given typical industry sales). 📖 Manual Coverage Systems Covered Powertrain: Engine (2.0L MZR-CD, 2.5L MZR, 1.6L MZR), Transmission (manual and automatic), Drivetrain, Fuel System, Exhaust System. Chassis: Suspension (front and rear), Steering System, Brakes (front and rear), Wheels and Tires. Electrical: Ignition System, Charging System, Starting System, Lighting System, Instrumentation, Body Electronics, Powertrain Control Module (PCM), Anti-lock Braking System (ABS), Electronic Stability Control (ESC). Body And Interior: Body panels, doors, windows, seats, HVAC system, interior trim, airbags, seatbelts. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement. Repair And Overhaul: Engine repair and overhaul, transmission rebuilds, brake system repair, suspension component replacement, electrical component diagnosis and replacement. Diagnostics And Troubleshooting: Diagnostic trouble codes (DTCs), symptom-based troubleshooting guides, electrical schematics, component testing procedures. Special Tools And Techniques: Identification and usage of specific tools required for various repair procedures. Technical Depth Depth: Comprehensive, from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures and electrical schematics. 📊 Manual Specifications File Format Format: PDF Searchability: Likely text-searchable PDF for efficient information retrieval. Resolution: High-resolution scans for clear diagrams and text. Print Quality Quality: Designed for clear printing of all text, diagrams, and images. Binding Type Type: N/A (for digital format) Paper Type Type: N/A (for digital format) ⚙️ Engine Specifications Primary Engine Engine Code Usdm: LF-VE (2.0L), L5-VE (2.5L) Engine Code Eudm: MZR-CD (2.0L Diesel - typically R2AA, R2BF), LF-VE (2.0L Petrol), RF-CX (1.6L Petrol - less common on this generation in some markets). Performance Petrol 2.0L Hp: Approximately 148 hp @ 6000 rpm (LF-VE) 2.0L Torque: Approximately 135 lb-ft @ 4500 rpm (LF-VE) 2.5L Hp: Approximately 167 hp @ 6000 rpm (L5-VE) 2.5L Torque: Approximately 167 lb-ft @ 4000 rpm (L5-VE) Performance Diesel 2.0L Diesel Hp: Varies by tune, typically around 110-150 hp. 2.0L Diesel Torque: Varies by tune, typically around 240-260 lb-ft. Fuel System Type: Electronic Port Fuel Injection (MPI) for gasoline engines, Common Rail Direct Injection (CR-Di) for diesel engines. Ignition: Distributorless ignition system with individual ignition coils (Coil-on-Plug). Engine Construction Block Material: Aluminum alloy Cylinder Head Material: Aluminum alloy 🔧 Transmission Standard Transmission Type: 5-speed manual transmission (e.g., G5M-R for 2.0L, G5M-P for 2.5L) Optional Transmission Type: 5-speed automatic transmission (e.g., FN5A-EL) or 6-speed automatic transmission (e.g., GF4AX-EL, FNR5-EL depending on market and engine). Features Manual Features: Close-ratio gearing, hydraulic clutch operation. Automatic Features: Activematic (manual shifting capability), available paddle shifters on some trims. Fluid Specification Manual Transmission Fluid: API GL-4 SAE 75W-90 synthetic gear oil (e.g., Mazda Genuine Gear Oil). Automatic Transmission Fluid: Mazda Genuine ATF (e.g., ATF-FZ or equivalent approved fluid). 📐 Dimensions Exterior Length Sedan: Approx. 176.2 inches (4475 mm) Length Hatchback: Approx. 168.9 inches (4290 mm) Width: Approx. 69.4 inches (1763 mm) Height: Approx. 57.7 inches (1465 mm) for sedan, 57.5 inches (1460 mm) for hatchback Wheelbase: Approx. 103.9 inches (2640 mm) Interior Passenger Volume: Approx. 90-95 cubic feet, depending on body style. Cargo Cargo Volume Sedan: Approx. 13.7 cubic feet Cargo Volume Hatchback: Approx. 17.1 cubic feet (seats up), expandable with seats folded. Weights Curb Weight: Approx. 2900 - 3200 lbs (1315 - 1451 kg), depending on engine, transmission, and trim. Wheel Bolt Pattern: 5x114.3 mm (5x4.5 inches) Wheel Size: Typically 16-inch or 17-inch alloy wheels. Tire Size Standard: Typically P205/55R16 or P205/50R17 🛡️ Safety Features Ratings NHTSA Overall: Likely 4 or 5 stars (depending on specific testing protocols of the era and model year). IIHS Front Crash: Good (for models tested) IIHS Side Crash: Good (for models tested) IIHS Roof Strength: Good (for models tested) Active Features Electronic Stability Control: Standard on most trims (DSC - Dynamic Stability Control). Antilock Brakes: Standard (ABS). Traction Control: Standard (TCS). Passive Features Airbags: Front airbags, front side-impact airbags, side-curtain airbags (standard on most trims). Seatbelts: Three-point seatbelts with pretensioners and load limiters for front seats. Child Seat Anchors: LATCH (Lower Anchors and Tethers for Children) system. 💡 Technology...

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Description

🏷️ Basic Information

Identification

Make:

Mazda

Model:

Mazda3

Year:

Codes

Generation Code:

Second Generation (BL)

👋 Introduction

Market Position

Segment:

Compact car segment.

Target Audience:

Enthusiasts, DIY mechanics, and professional repair shops.

Competitive Analysis

Competitors:

Honda Civic, Toyota Corolla, Volkswagen Golf, Ford Focus, Subaru Impreza.

Key Features

Driving Dynamics:

Renowned for its 'Zoom-Zoom' driving dynamics, sporty handling, and responsive steering.

Styling:

Distinctive exterior styling, often with a sporty or elegant aesthetic depending on trim.

Reliability:

Generally good reliability reputation, a hallmark of Mazda vehicles.

📋 Manual Details

Coverage Areas

Primary Coverage:

Maintenance, repair, diagnostics, troubleshooting, and specifications for the 2010 Mazda3 (Second Generation).

Secondary Coverage:

Includes information on all major mechanical and electrical systems.

Page Count

Estimated Pages:

Over 2000 pages (typical for a comprehensive service manual).

Manual Type

Type:

Factory Service Manual / Repair Manual

Language

Language:

English

Format

Format:

Digital (PDF likely, given typical industry sales).

📖 Manual Coverage

Systems Covered

Powertrain:

Engine (2.0L MZR-CD, 2.5L MZR, 1.6L MZR), Transmission (manual and automatic), Drivetrain, Fuel System, Exhaust System.

Chassis:

Suspension (front and rear), Steering System, Brakes (front and rear), Wheels and Tires.

Electrical:

Ignition System, Charging System, Starting System, Lighting System, Instrumentation, Body Electronics, Powertrain Control Module (PCM), Anti-lock Braking System (ABS), Electronic Stability Control (ESC).

Body And Interior:

Body panels, doors, windows, seats, HVAC system, interior trim, airbags, seatbelts.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement.

Repair And Overhaul:

Engine repair and overhaul, transmission rebuilds, brake system repair, suspension component replacement, electrical component diagnosis and replacement.

Diagnostics And Troubleshooting:

Diagnostic trouble codes (DTCs), symptom-based troubleshooting guides, electrical schematics, component testing procedures.

Special Tools And Techniques:

Identification and usage of specific tools required for various repair procedures.

Technical Depth

Depth:

Comprehensive, from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures and electrical schematics.

📊 Manual Specifications

File Format

Format:

Searchability:

Likely text-searchable PDF for efficient information retrieval.

Resolution:

High-resolution scans for clear diagrams and text.

Print Quality

Quality:

Designed for clear printing of all text, diagrams, and images.

Binding Type

Type:

N/A (for digital format)

Paper Type

Type:

N/A (for digital format)

⚙️ Engine Specifications

Primary Engine

Engine Code Usdm:

LF-VE (2.0L), L5-VE (2.5L)

Engine Code Eudm:

MZR-CD (2.0L Diesel - typically R2AA, R2BF), LF-VE (2.0L Petrol), RF-CX (1.6L Petrol - less common on this generation in some markets).

Performance Petrol

2.0L Hp:

Approximately 148 hp @ 6000 rpm (LF-VE)

2.0L Torque:

Approximately 135 lb-ft @ 4500 rpm (LF-VE)

2.5L Hp:

Approximately 167 hp @ 6000 rpm (L5-VE)

2.5L Torque:

Approximately 167 lb-ft @ 4000 rpm (L5-VE)

Performance Diesel

2.0L Diesel Hp:

Varies by tune, typically around 110-150 hp.

2.0L Diesel Torque:

Varies by tune, typically around 240-260 lb-ft.

Fuel System

Type:

Electronic Port Fuel Injection (MPI) for gasoline engines, Common Rail Direct Injection (CR-Di) for diesel engines.

Ignition:

Distributorless ignition system with individual ignition coils (Coil-on-Plug).

Engine Construction

Block Material:

Aluminum alloy

Cylinder Head Material:

Aluminum alloy

🔧 Transmission

Standard

Transmission Type:

5-speed manual transmission (e.g., G5M-R for 2.0L, G5M-P for 2.5L)

Optional

Transmission Type:

5-speed automatic transmission (e.g., FN5A-EL) or 6-speed automatic transmission (e.g., GF4AX-EL, FNR5-EL depending on market and engine).

Features

Manual Features:

Close-ratio gearing, hydraulic clutch operation.

Automatic Features:

Activematic (manual shifting capability), available paddle shifters on some trims.

Fluid Specification

Manual Transmission Fluid:

API GL-4 SAE 75W-90 synthetic gear oil (e.g., Mazda Genuine Gear Oil).

Automatic Transmission Fluid:

Mazda Genuine ATF (e.g., ATF-FZ or equivalent approved fluid).

📐 Dimensions

Exterior

Length Sedan:

Approx. 176.2 inches (4475 mm)

Length Hatchback:

Approx. 168.9 inches (4290 mm)

Width:

Approx. 69.4 inches (1763 mm)

Height:

Approx. 57.7 inches (1465 mm) for sedan, 57.5 inches (1460 mm) for hatchback

Wheelbase:

Approx. 103.9 inches (2640 mm)

Interior

Passenger Volume:

Approx. 90-95 cubic feet, depending on body style.

Cargo

Cargo Volume Sedan:

Approx. 13.7 cubic feet

Cargo Volume Hatchback:

Approx. 17.1 cubic feet (seats up), expandable with seats folded.

Weights

Curb Weight:

Approx. 2900 - 3200 lbs (1315 - 1451 kg), depending on engine, transmission, and trim.

Wheel Bolt Pattern:

5x114.3 mm (5x4.5 inches)

Wheel Size:

Typically 16-inch or 17-inch alloy wheels.

Tire Size Standard:

Typically P205/55R16 or P205/50R17

🛡️ Safety Features

Ratings

NHTSA Overall:

Likely 4 or 5 stars (depending on specific testing protocols of the era and model year).

IIHS Front Crash:

Good (for models tested)

IIHS Side Crash:

Good (for models tested)

IIHS Roof Strength:

Good (for models tested)

Active Features

Electronic Stability Control:

Standard on most trims (DSC - Dynamic Stability Control).

Antilock Brakes:

Standard (ABS).

Traction Control:

Standard (TCS).

Passive Features

Airbags:

Front airbags, front side-impact airbags, side-curtain airbags (standard on most trims).

Seatbelts:

Three-point seatbelts with pretensioners and load limiters for front seats.

Child Seat Anchors:

LATCH (Lower Anchors and Tethers for Children) system.

💡 Technology Features

Infotainment

Audio System:

Standard AM/FM/CD/MP3 audio system with auxiliary input. Higher trims may offer Bose premium audio, satellite radio, and steering wheel audio controls.

Navigation:

Optional factory-installed navigation system available on higher trim levels.

Display Screen:

Center console display for audio and climate information, often integrated with optional navigation.

Driver Assistance

Cruise Control:

Standard on most trims.

Keyless Entry:

Available on most trims, sometimes with push-button start.

Connectivity

Bluetooth:

Optional Bluetooth hands-free phone capability and audio streaming on higher trims.

🔧 Maintenance

Service Intervals Petrol

Oil Change Interval:

Every 7,500 miles (12,000 km) or 12 months, whichever comes first, under normal driving conditions. Severe conditions may require shorter intervals (e.g., 3,750 miles).

Air Filter Replacement:

Inspect every 15,000 miles (24,000 km), replace as needed or typically every 30,000 miles (48,000 km).

Spark Plug Replacement:

Iridium-tipped spark plugs typically rated for 100,000 miles (160,000 km).

Coolant Replacement:

Initial replacement at 10 years or 100,000 miles, then every 5 years or 50,000 miles thereafter.

Fluid Specifications

Engine Oil:

SAE 0W-20 synthetic engine oil (API SN or ILSAC GF-5 compliant).

Engine Oil Capacity:

Approx. 4.5-5.0 US quarts (4.3-4.7 liters) with filter change, depending on engine.

Coolant:

Mazda Genuine Super Long Life Coolant (FL22) or equivalent ethylene glycol-based coolant, pre-diluted.

Brake Fluid:

DOT 3 or DOT 4 brake fluid.

Power Steering Fluid:

Dexron III/VI Automatic Transmission Fluid or Mazda Genuine Power Steering Fluid.

Known Issues

Power Steering Pump Failure:

Some models may experience premature wear or failure of the power steering pump, especially at higher mileage.

Alternator Failure:

Reports of early alternator failure on some units.

Clutch Wear:

Manual transmission clutches can wear prematurely with aggressive driving or heavy use.

Rust Corrosion:

As with many vehicles of this era, rust can be an issue in areas with heavy road salt usage, particularly around wheel wells and rocker panels.

Evaporative Emissions System:

Issues with the EVAP system, often related to purge valve or canister leaks, can trigger check engine lights.

📚 Vehicle History

Brand Heritage

Mazda Focus:

Mazda's commitment to driving pleasure ('Zoom-Zoom'), sporty design, and engineering innovation.

Model Evolution

First Generation:

Launched in 2003 (as a 2004 model), established the Mazda3 as a sporty alternative in the compact segment.

Second Generation Launch:

Introduced for the 2009 model year, featuring a redesigned exterior and interior, and updated powertrains.

Key Changes 2010:

Refinement of the 2009 redesign, possibly minor equipment or packaging adjustments. Offered in both sedan and hatchback body styles.

Production

Assembly Locations:

Primarily Hofu, Japan; also assembled in other locations depending on market (e.g., Thailand, Russia).

Production Period:

Second generation (BL): 2008-2013.

🏆 Awards & Recognition

Recognitions

IIHS Top Safety Pick:

May have received IIHS Top Safety Pick awards in certain model years for its safety performance.

Consumer Reports Ratings:

Consistently received good to excellent ratings in Consumer Reports for reliability and owner satisfaction.

Car And Driver 10Best:

While the second generation (BL) didn't make the 10Best list as frequently as the first generation, it was generally praised for its driving dynamics and value.