Mazda Speed 3 2010 (2nd Generation) Service Repair Manual

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🏷️ Basic Information Identification Make: Mazda Model: MazdaSpeed3 Year: 2010 Codes Chassis Code: BK Engine Code: MZR DISI Turbo (L3-VDT) Generation Generation Designation: 2nd Generation 👋 Introduction Market Position Segment: Compact Sport/Performance Hatchback Target Audience: Enthusiast drivers seeking performance and practicality. Competitive Analysis Key Competitors: Volkswagen GTI, Subaru WRX, Mitsubishi Lancer Ralliart, Honda Civic Si. Key Features Performance Focus: Turbocharged engine, sport-tuned suspension, strong acceleration, agile handling. Practicality: Hatchback body style provides cargo versatility. Design: Aggressive styling, distinctive front grille, sporty aerodynamic elements. 📋 Manual Details Coverage Areas Primary Coverage: Workshop Service and Repair Secondary Coverage: Diagnostics, Maintenance, Troubleshooting, Component Replacement, Specifications Page Count Estimated Page Count: Approximately 2000-3000 pages (typical for comprehensive workshop manuals) Manual Type Type: Workshop Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, pistons, crankshaft, camshafts, timing system, lubrication system, cooling system. Engine Performance: Fuel system (direct injection), ignition system, turbocharger system, exhaust system, emissions control. Transmission: Manual transmission (MS-5R), clutch, gearbox, drivetrain, driveshafts, CV joints. Suspension: Front suspension (independent MacPherson strut), rear suspension (independent multi-link), springs, shock absorbers, control arms, sway bars. Steering: Power steering system (electric power assist steering - EPAS), steering rack, column, tie rods. Brakes: Front and rear brake systems, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), DSC (Dynamic Stability Control), brake pads, rotors, calipers, brake lines, parking brake. Electrical System: Battery, charging system (alternator), starting system, lighting system (headlights, taillights, interior), wiring diagrams, fuses, relays, power distribution. Body Exterior: Body panels, doors, hood, trunk lid, bumpers, glass, mirrors, trim, corrosion protection. Body Interior: Seating, dashboard, HVAC (Heating, Ventilation, and Air Conditioning), infotainment system, airbags, seat belts, interior trim, carpeting. Diagnostics: OBD-II (On-Board Diagnostics) system, diagnostic trouble codes (DTCs), scan tool procedures, sensor diagnostics. Procedures Included Scheduled Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotation, spark plug replacement, brake inspection. Engine Repair: Engine rebuild, cylinder head gasket replacement, piston and ring replacement, timing belt/chain service, turbocharger repair/replacement. Transmission Service: Clutch replacement, gearbox disassembly and reassembly, transmission fluid change. Brake Service: Brake pad and rotor replacement, brake caliper service, brake fluid bleeding, ABS component testing. Electrical Troubleshooting: Diagnosing electrical faults, wiring repair, component testing (e.g., starter, alternator, sensors). HVAC Repair: Refrigerant handling, component replacement (compressor, evaporator, condenser), leak testing, system charging. Suspension And Steering Repair: Component replacement (shocks, struts, control arms, ball joints), alignment procedures, power steering system repair. Bodywork And Paint: Panel alignment, dent repair, rust treatment, painting procedures, glass replacement. Troubleshooting Guides: Step-by-step diagnostic procedures for common and uncommon issues. Technical Depth Depth: Comprehensive, suitable for professional technicians and advanced DIY enthusiasts. Diagnostic Capability: Detailed diagnostic procedures, including pinpoint tests for electrical circuits and sensor data interpretation. Rebuilding Procedures: Includes procedures for engine and transmission disassembly, inspection, repair, and reassembly. Specifications Accuracy: Precise torque specifications, clearances, fluid capacities, and electrical data. 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Searchability: Typically text-searchable PDF for quick information retrieval. Print Quality: High resolution, suitable for printing individual pages or sections. Binding Type Binding: N/A (Digital download - PDF) Paper Type Paper Type: N/A (Digital download - PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Inline-4 Cylinder, Turbocharged, Direct Injection Displacement: 2.3 Liters (2261 cc) Bore X Stroke: 87.5 mm x 94.0 mm Performance Horsepower: 263 hp @ 5500 rpm Torque: 280 lb-ft @ 3000 rpm Fuel System Fuel Delivery: Direct Injection (DISI - Direct Injection Spark Ignition) Recommended Fuel: Premium Unleaded Gasoline (91 Octane or higher) Engine Management ECU Type: Engine Control Unit (ECU) with integrated turbocharger control. Turbocharger Turbo Model: Mitsubishi TD04-15G (or similar variant) Intercooler: Front-mounted air-to-air intercooler. 🔧 Transmission Standard Type: 6-Speed Manual Transmission Gear Ratios: Specific ratios available in manual, e.g., 1st: 3.308, 2nd: 2.032, 3rd: 1.310, 4th: 1.032, 5th: 0.852, 6th: 0.704. Clutch Type: Hydraulically actuated, single dry plate clutch. Optional Type: N/A for 2010 MazdaSpeed3 (Manual only) Features Limited Slip Differential: Standard Helical Limited-Slip Differential (LSD) for improved traction. Fluid Specifications Manual Transmission Fluid: Mazda GL-4 SAE 75W-90 Gear Oil (or equivalent specification, e.g., API GL-4). 📐 Dimensions Exterior Length: 177.1 inches (4498 mm) Width: 70.1 inches (1781 mm) Height: 57.9 inches (1471 mm) Wheelbase: 104.3 inches (2649 mm) Front Track: 60.6 inches (1540 mm) Rear Track: 60.4 inches (1535 mm) Interior Front Headroom: 39.3 inches (998 mm) Rear Headroom: 38.0 inches (965 mm) Front Legroom: 42.2 inches (1072 mm) Rear Legroom: 37.4 inches (950 mm) Passenger Volume: 95.1 cu ft (2693 L) Cargo Cargo Volume Seats Up: 20.1 cu ft (569 L) Cargo Volume Seats Down: 42.7 cu ft (1209 L) Weights Curb Weight: 3267 lbs (1482 kg) Gross Vehicle Weight Rating: 4453 lbs (2019 kg) Wheels And Tires Wheel Size: 18 x 7.5 inches Bolt Pattern: 5x114.3 mm (5x4.5 inches) Tire Size: 225/40R18 🛡️ Safety Features Ratings...

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Description

🏷️ Basic Information

Identification

Make:

Mazda

Model:

MazdaSpeed3

Year:

Codes

Chassis Code:

Engine Code:

MZR DISI Turbo (L3-VDT)

Generation

Generation Designation:

2nd Generation

👋 Introduction

Market Position

Segment:

Compact Sport/Performance Hatchback

Target Audience:

Enthusiast drivers seeking performance and practicality.

Competitive Analysis

Key Competitors:

Volkswagen GTI, Subaru WRX, Mitsubishi Lancer Ralliart, Honda Civic Si.

Key Features

Performance Focus:

Turbocharged engine, sport-tuned suspension, strong acceleration, agile handling.

Practicality:

Hatchback body style provides cargo versatility.

Design:

Aggressive styling, distinctive front grille, sporty aerodynamic elements.

📋 Manual Details

Coverage Areas

Primary Coverage:

Workshop Service and Repair

Secondary Coverage:

Diagnostics, Maintenance, Troubleshooting, Component Replacement, Specifications

Page Count

Estimated Page Count:

Approximately 2000-3000 pages (typical for comprehensive workshop manuals)

Manual Type

Type:

Workshop Service Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, pistons, crankshaft, camshafts, timing system, lubrication system, cooling system.

Engine Performance:

Fuel system (direct injection), ignition system, turbocharger system, exhaust system, emissions control.

Transmission:

Manual transmission (MS-5R), clutch, gearbox, drivetrain, driveshafts, CV joints.

Suspension:

Front suspension (independent MacPherson strut), rear suspension (independent multi-link), springs, shock absorbers, control arms, sway bars.

Steering:

Power steering system (electric power assist steering - EPAS), steering rack, column, tie rods.

Brakes:

Front and rear brake systems, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), DSC (Dynamic Stability Control), brake pads, rotors, calipers, brake lines, parking brake.

Electrical System:

Battery, charging system (alternator), starting system, lighting system (headlights, taillights, interior), wiring diagrams, fuses, relays, power distribution.

Body Exterior:

Body panels, doors, hood, trunk lid, bumpers, glass, mirrors, trim, corrosion protection.

Body Interior:

Seating, dashboard, HVAC (Heating, Ventilation, and Air Conditioning), infotainment system, airbags, seat belts, interior trim, carpeting.

Diagnostics:

OBD-II (On-Board Diagnostics) system, diagnostic trouble codes (DTCs), scan tool procedures, sensor diagnostics.

Procedures Included

Scheduled Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, tire rotation, spark plug replacement, brake inspection.

Engine Repair:

Engine rebuild, cylinder head gasket replacement, piston and ring replacement, timing belt/chain service, turbocharger repair/replacement.

Transmission Service:

Clutch replacement, gearbox disassembly and reassembly, transmission fluid change.

Brake Service:

Brake pad and rotor replacement, brake caliper service, brake fluid bleeding, ABS component testing.

Electrical Troubleshooting:

Diagnosing electrical faults, wiring repair, component testing (e.g., starter, alternator, sensors).

HVAC Repair:

Refrigerant handling, component replacement (compressor, evaporator, condenser), leak testing, system charging.

Suspension And Steering Repair:

Component replacement (shocks, struts, control arms, ball joints), alignment procedures, power steering system repair.

Bodywork And Paint:

Panel alignment, dent repair, rust treatment, painting procedures, glass replacement.

Troubleshooting Guides:

Step-by-step diagnostic procedures for common and uncommon issues.

Technical Depth

Depth:

Comprehensive, suitable for professional technicians and advanced DIY enthusiasts.

Diagnostic Capability:

Detailed diagnostic procedures, including pinpoint tests for electrical circuits and sensor data interpretation.

Rebuilding Procedures:

Includes procedures for engine and transmission disassembly, inspection, repair, and reassembly.

Specifications Accuracy:

Precise torque specifications, clearances, fluid capacities, and electrical data.

📊 Manual Specifications

File Format

Format:

PDF (Portable Document Format)

Searchability:

Typically text-searchable PDF for quick information retrieval.

Print Quality:

High resolution, suitable for printing individual pages or sections.

Binding Type

Binding:

N/A (Digital download - PDF)

Paper Type

Paper Type:

N/A (Digital download - PDF)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Inline-4 Cylinder, Turbocharged, Direct Injection

Displacement:

2.3 Liters (2261 cc)

Bore X Stroke:

87.5 mm x 94.0 mm

Performance

Horsepower:

263 hp @ 5500 rpm

Torque:

280 lb-ft @ 3000 rpm

Fuel System

Fuel Delivery:

Direct Injection (DISI - Direct Injection Spark Ignition)

Recommended Fuel:

Premium Unleaded Gasoline (91 Octane or higher)

Engine Management

ECU Type:

Engine Control Unit (ECU) with integrated turbocharger control.

Turbocharger

Turbo Model:

Mitsubishi TD04-15G (or similar variant)

Intercooler:

Front-mounted air-to-air intercooler.

🔧 Transmission

Standard

Type:

6-Speed Manual Transmission

Gear Ratios:

Specific ratios available in manual, e.g., 1st: 3.308, 2nd: 2.032, 3rd: 1.310, 4th: 1.032, 5th: 0.852, 6th: 0.704.

Clutch Type:

Hydraulically actuated, single dry plate clutch.

Optional

Type:

N/A for 2010 MazdaSpeed3 (Manual only)

Features

Limited Slip Differential:

Standard Helical Limited-Slip Differential (LSD) for improved traction.

Fluid Specifications

Manual Transmission Fluid:

Mazda GL-4 SAE 75W-90 Gear Oil (or equivalent specification, e.g., API GL-4).

📐 Dimensions

Exterior

Length:

177.1 inches (4498 mm)

Width:

70.1 inches (1781 mm)

Height:

57.9 inches (1471 mm)

Wheelbase:

104.3 inches (2649 mm)

Front Track:

60.6 inches (1540 mm)

Rear Track:

60.4 inches (1535 mm)

Interior

Front Headroom:

39.3 inches (998 mm)

Rear Headroom:

38.0 inches (965 mm)

Front Legroom:

42.2 inches (1072 mm)

Rear Legroom:

37.4 inches (950 mm)

Passenger Volume:

95.1 cu ft (2693 L)

Cargo

Cargo Volume Seats Up:

20.1 cu ft (569 L)

Cargo Volume Seats Down:

42.7 cu ft (1209 L)

Weights

Curb Weight:

3267 lbs (1482 kg)

Gross Vehicle Weight Rating:

4453 lbs (2019 kg)

Wheels And Tires

Wheel Size:

18 x 7.5 inches

Bolt Pattern:

5x114.3 mm (5x4.5 inches)

Tire Size:

225/40R18

🛡️ Safety Features

Ratings

NHTSA Rollover Resistance:

4/5 stars

Active Features

Traction Control:

Standard Traction Control System (TCS)

Stability Control:

Standard Dynamic Stability Control (DSC)

Anti Lock Brakes:

Standard Anti-lock Braking System (ABS)

Brake Assist:

Standard Electronic Brakeforce Distribution (EBD)

Passive Features

Airbags:

Driver and front passenger airbags, front side-impact airbags, side curtain airbags.

Seat Belts:

Three-point seat belts with pretensioners and load limiters.

Child Seat Anchors:

LATCH (Lower Anchors and Tethers for CHildren) system.

💡 Technology Features

Infotainment

Audio System:

Bose premium audio system with 10 speakers (optional).

Display:

Multi-information display in the instrument cluster.

Connectivity:

Auxiliary audio input jack, Bluetooth hands-free phone system (optional).

Driver Assistance

Cruise Control:

Standard cruise control.

Keyless Entry And Start:

Mazda Advanced Keyless Entry & Start System (optional).

Comfort And Convenience

Climate Control:

Automatic climate control (optional).

Seats:

Sport seats with bolster support, heated front seats (optional).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000 miles or 6 months, whichever comes first (under normal driving conditions). Severe driving may require shorter intervals.

Air Filter Replacement:

Inspect every 15,000 miles, replace as needed. Replace every 30,000 miles under severe conditions.

Cabin Air Filter Replacement:

Replace every 15,000 miles or 12 months.

Spark Plug Replacement:

Replace every 30,000 miles (for iridium spark plugs).

Coolant Replacement:

First replacement at 75,000 miles or 5 years, then every 50,000 miles or 4 years thereafter.

Fluid Specifications

Engine Oil Type:

SAE 5W-30 Synthetic Motor Oil (meeting API SN or ILSAC GF-5 specifications).

Engine Oil Capacity:

5.5 US Quarts (5.2 Liters) with filter change.

Coolant Type:

Mazda Genuine Super Long Life Coolant (FL22) or equivalent (blue ethylene glycol-based coolant).

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid.

Power Steering Fluid:

Dexron III ATF or Mazda Genuine Power Steering Fluid.

Known Issues

Engine Mounts:

Premature failure of engine and transmission mounts, leading to vibration and clunking.

Direct Injection Carbon Buildup:

Carbon buildup on intake valves due to direct injection system, potentially affecting performance and fuel economy.

Turbocharger Issues:

Occasional turbocharger seal leaks or wastegate actuator problems, particularly if poorly maintained or heavily modified.

Clutch Wear:

Clutch wear can be accelerated by aggressive driving.

Rust And Corrosion:

Susceptibility to rust on underbody components, wheel wells, and rear quarter panels, especially in areas with road salt.

Power Steering Pump Failure:

Electric Power Assist Steering (EPAS) system can experience failures, leading to loss of assist.

📚 Vehicle History

Brand Heritage

Mazda Performance Legacy:

Mazda has a long history of building driver-focused vehicles, with notable performance icons like the RX-7 and Miata.

Model Evolution

First Generation:

The first generation MazdaSpeed3 (2007-2009) established the nameplate as a potent hot hatch.

Second Generation Introduction:

The second generation, introduced for the 2010 model year, featured a redesigned chassis, updated styling, and an enhanced turbocharged engine.

Production

Manufacturing Location:

Japan (Ujina Plant No. 1, Hiroshima)

Model Run:

2010-2013 for the second generation MazdaSpeed3.

🏆 Awards & Recognition

Recognitions

Car And Driver 10Best:

The MazdaSpeed3 was frequently recognized by automotive publications like Car and Driver, often appearing on their '10Best' lists for affordable sports sedans/hatchbacks.

Ratings

Performance Reviews:

Consistently praised for its sharp handling, powerful turbocharged engine, and engaging driving dynamics.

Certifications

Emission Standards:

Meets applicable EPA and CARB emission standards for its model year.