2010 Mercedes S-Class (W221) Service and Repair Manual
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๐ท๏ธ Basic Information Identification Make: Mercedes-Benz Model: S-Class Model Code: W221 Year: 2010 Codes Chassis Code: W221 ๐ Introduction Market Position Positioning: The 2010 S-Class (W221) represented the pinnacle of Mercedes-Benz's luxury sedan offerings, competing directly with rivals like the BMW 7 Series, Audi A8, and Lexus LS. Competitive Analysis Key Competitors 2010: BMW 7 Series (F01/F02), Audi A8 (D3), Lexus LS (XF40), Porsche Panamera (970) Key Features Luxury And Technology: The W221 S-Class was renowned for its advanced technology, refined ride quality, opulent interior, and sophisticated safety features, setting benchmarks in the luxury segment. Manual Value Proposition Accuracy And Completeness: This manual provides the exact, vehicle-specific information used by authorized Mercedes-Benz technicians, ensuring accuracy for diagnostics, maintenance, and repairs, far surpassing generic aftermarket guides. ๐ Manual Details Coverage Areas Models Covered: All 2010 Mercedes-Benz S-Class (W221) variants, including S350, S450, S550, S600, S63 AMG, S65 AMG Repair Scope: Comprehensive A-Z repair coverage for all vehicle systems Page Count Page Count: Estimated 3000+ pages (typical for full factory service manuals) Manual Type Type: Factory Service and Repair Manual Language Language: English Format Format: Digital (PDF) ๐ Manual Coverage Systems Covered Powertrain: Engine mechanicals, fuel, ignition, exhaust, cooling, lubrication, engine management systems (ECU), automatic transmissions, drivetrain (RWD/4MATIC) Chassis: Suspension (Airmatic, ABC), steering, brakes (ABS, ESP, SBC), wheels, tires Body And Exterior: Body structure, panels, doors, hinges, locks, glass, mirrors, exterior trim, convertible top (if applicable) Interior: Seating systems, upholstery, dashboard, interior trim, climate control, comfort features, interior lighting Electrical: Battery, charging system, starting system, lighting (headlights, taillights, interior), wiring diagrams, fuses, relays, multiplex communication (CAN bus), instrument cluster, infotainment system, power accessories (windows, seats, sunroof) Comfort And Safety: Climate control (THERMATIC/THERMOTRONIC), seat heating/ventilation, active multi-contour seats, ambient lighting, airbags, seatbelt systems, park assist, adaptive cruise control (DISTRONIC PLUS) Procedures Included Maintenance: Scheduled maintenance intervals, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements (oil, air, cabin, fuel), spark plug replacement, belt inspections/replacement Diagnostics And Troubleshooting: Diagnostic trouble codes (DTCs), symptom-based troubleshooting, electrical system diagnosis, component testing Repair And Replacement: Component removal and installation procedures for all major systems, including engine overhaul, transmission rebuild, suspension component replacement, brake system repair, electrical component replacement Specifications And Tolerances: Torque specifications, clearances, alignment data, fluid capacities, pressure specifications, electrical specifications Special Tools And Equipment: Identification and usage of specialized tools required for specific repair procedures Technical Depth Depth: In-depth, factory-level technical information suitable for professional technicians and advanced DIY enthusiasts. Covers all aspects from basic maintenance to complete vehicle overhauls. ๐ Manual Specifications File Format Quality: High-resolution scans with searchable text layers for easy navigation and information retrieval. File Type: PDF Print Quality Printability: Printable pages for offline use and reference during repairs. Binding Type Binding Type: N/A (Digital format) Paper Type Paper Type: N/A (Digital format) โ๏ธ Engine Specifications Primary Engine S450 Engine: 4.7L V8 (M272/M273) S550 Engine: 5.5L V8 (M273) S600 Engine: 5.5L Twin-Turbo V12 (M275) S63 Amg Engine: 6.2L V8 (M156) S65 Amg Engine: 6.0L Twin-Turbo V12 (M275) Performance S550 Horsepower: 382 hp @ 6000 rpm S550 Torque: 391 lb-ft @ 2800-4000 rpm S600 Horsepower: 510 hp @ 5000 rpm S600 Torque: 612 lb-ft @ 1800-3500 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Sequential Multi-Port Fuel Injection (MPI) Recommended Fuel: Premium Unleaded (91 octane or higher recommended for most models) ๐ง Transmission Standard S450 S550: 7-speed automatic (722.9 '7G-TRONIC') S600 S65 Amg: 5-speed automatic (722.6 '5G-TRONIC') Optional Drivetrain: 4MATIC All-Wheel Drive available on select models (e.g., S550 4MATIC) Features Gear Selection: Steering column shift lever (selector lever), manual mode via paddle shifters (optional/AMG models) Transmission Fluid Type: MB 236.14 (for 7G-TRONIC), MB 236.12 (for 5G-TRONIC - check specific model/year for exact spec) ๐ Dimensions Exterior Length: Approx. 5,097 mm (199.1 in) for standard wheelbase, 5,225 mm (205.7 in) for long wheelbase Width: Approx. 1,872 mm (73.7 in) Height: Approx. 1,473 mm (58.0 in) Weights Curb Weight: Varies by model, approx. 1,800 - 2,100 kg (3,968 - 4,630 lbs) Gross Vehicle Weight Rating: Varies by model, typically around 2,450 - 2,700 kg (5,400 - 5,950 lbs) ๐ก๏ธ Safety Features Ratings NHTSA Rating: Generally achieved 5-star ratings in frontal and side crash tests where tested (specific model year ratings may vary). IIHS Rating: Typically awarded 'Top Safety Pick' status. Active Features Driver Assistance Suite: DISTRONIC PLUS (Adaptive Cruise Control), PRE-SAFEยฎ Brake, Lane Keeping Assist, Blind Spot Assist, PARKTRONIC, BAS PLUS (Brake Assist System Plus) Passive Features Airbags: Front airbags, side airbags, window curtain airbags, pelvic airbags (front and rear), active head restraints Body Structure: High-strength steel passenger cell, crumple zones ๐ก Technology Features Infotainment Command System: COMAND APS (Cockpit Management and Navigation) system with integrated navigation, radio, CD/DVD player, and Bluetooth connectivity. The 2010 refresh included an updated interface and hard drive-based navigation. Driver Assistance Active Safety Features: Adaptive Cruise Control...
The 2010 S-Class (W221) represented the pinnacle of Mercedes-Benz's luxury sedan offerings, competing directly with rivals like the BMW 7 Series, Audi A8, and Lexus LS.
Competitive Analysis
Key Competitors 2010:
BMW 7 Series (F01/F02), Audi A8 (D3), Lexus LS (XF40), Porsche Panamera (970)
Key Features
Luxury And Technology:
The W221 S-Class was renowned for its advanced technology, refined ride quality, opulent interior, and sophisticated safety features, setting benchmarks in the luxury segment.
Manual Value Proposition
Accuracy And Completeness:
This manual provides the exact, vehicle-specific information used by authorized Mercedes-Benz technicians, ensuring accuracy for diagnostics, maintenance, and repairs, far surpassing generic aftermarket guides.
๐ Manual Details
Coverage Areas
Models Covered:
All 2010 Mercedes-Benz S-Class (W221) variants, including S350, S450, S550, S600, S63 AMG, S65 AMG
Repair Scope:
Comprehensive A-Z repair coverage for all vehicle systems
Page Count
Page Count:
Estimated 3000+ pages (typical for full factory service manuals)
Climate control (THERMATIC/THERMOTRONIC), seat heating/ventilation, active multi-contour seats, ambient lighting, airbags, seatbelt systems, park assist, adaptive cruise control (DISTRONIC PLUS)
Component removal and installation procedures for all major systems, including engine overhaul, transmission rebuild, suspension component replacement, brake system repair, electrical component replacement
Identification and usage of specialized tools required for specific repair procedures
Technical Depth
Depth:
In-depth, factory-level technical information suitable for professional technicians and advanced DIY enthusiasts. Covers all aspects from basic maintenance to complete vehicle overhauls.
๐ Manual Specifications
File Format
Quality:
High-resolution scans with searchable text layers for easy navigation and information retrieval.
File Type:
PDF
Print Quality
Printability:
Printable pages for offline use and reference during repairs.
Premium Unleaded (91 octane or higher recommended for most models)
๐ง Transmission
Standard
S450 S550:
7-speed automatic (722.9 '7G-TRONIC')
S600 S65 Amg:
5-speed automatic (722.6 '5G-TRONIC')
Optional
Drivetrain:
4MATIC All-Wheel Drive available on select models (e.g., S550 4MATIC)
Features
Gear Selection:
Steering column shift lever (selector lever), manual mode via paddle shifters (optional/AMG models)
Transmission Fluid Type:
MB 236.14 (for 7G-TRONIC), MB 236.12 (for 5G-TRONIC - check specific model/year for exact spec)
๐ Dimensions
Exterior
Length:
Approx. 5,097 mm (199.1 in) for standard wheelbase, 5,225 mm (205.7 in) for long wheelbase
Width:
Approx. 1,872 mm (73.7 in)
Height:
Approx. 1,473 mm (58.0 in)
Weights
Curb Weight:
Varies by model, approx. 1,800 - 2,100 kg (3,968 - 4,630 lbs)
Gross Vehicle Weight Rating:
Varies by model, typically around 2,450 - 2,700 kg (5,400 - 5,950 lbs)
๐ก๏ธ Safety Features
Ratings
NHTSA Rating:
Generally achieved 5-star ratings in frontal and side crash tests where tested (specific model year ratings may vary).
IIHS Rating:
Typically awarded 'Top Safety Pick' status.
Active Features
Driver Assistance Suite:
DISTRONIC PLUS (Adaptive Cruise Control), PRE-SAFEยฎ Brake, Lane Keeping Assist, Blind Spot Assist, PARKTRONIC, BAS PLUS (Brake Assist System Plus)
Passive Features
Airbags:
Front airbags, side airbags, window curtain airbags, pelvic airbags (front and rear), active head restraints
Body Structure:
High-strength steel passenger cell, crumple zones
๐ก Technology Features
Infotainment
Command System:
COMAND APS (Cockpit Management and Navigation) system with integrated navigation, radio, CD/DVD player, and Bluetooth connectivity. The 2010 refresh included an updated interface and hard drive-based navigation.
Driver Assistance
Active Safety Features:
Adaptive Cruise Control (DISTRONIC PLUS), Active Lane Keeping Assist, Active Blind Spot Assist, Night View Assist PLUS (optional)
Connectivity
Bluetooth Integration:
Standard Bluetooth hands-free calling and audio streaming capabilities.
Typically every 10,000 miles or 1 year, whichever comes first (varies by driving conditions and specific engine oil used, refer to manual for exact 'Service A' or 'Service B' schedules).
Major Service Intervals:
Brake fluid change every 2 years. Spark plugs typically every 60,000 - 100,000 miles depending on engine type. Transmission fluid and filter service typically around 40,000 - 60,000 miles (critical for 7G-TRONIC).
Fluid Specifications
Engine Oil Spec:
MB 229.5 (e.g., Mobil 1 0W-40, Castrol Syntec 0W-30/5W-30). Consult manual for specific engine requirements.
Coolant Spec:
MB 325.0 or 326.0 (Glycol-based, blue color), typically a 50/50 mix with distilled water.
Power Steering Fluid Spec:
MB 343.0 or 001-989-24-03.
Known Issues
Air Suspension Components:
Airmatic or ABC suspension struts can leak or fail over time. Air compressor can also be a failure point.
Transmission Mechatronics:
The 7G-TRONIC transmission's mechatronic unit can develop electrical issues or premature wear, especially on earlier models if fluid changes are neglected.
Ignition Coils:
Misfires can occur due to failing ignition coils, particularly on V8 and V12 engines.
Harmonic Balancer:
The crankshaft harmonic balancer on certain V8 engines (M273) can degrade, leading to rattling noises and potential belt slippage.
Camshaft Timing Phasers:
Camshaft adjusters (phasers) on M272 V6 and M273 V8 engines can fail, leading to rough idling and check engine lights. The manual details diagnosis and replacement procedures.
๐ Vehicle History
Brand Heritage
Mercedes Benz Legacy:
Mercedes-Benz has a long-standing reputation for producing luxury vehicles with a focus on engineering excellence, comfort, and safety since its inception.
Model Evolution
W221 Introduction:
The W221 generation of the S-Class was introduced in 2005 (for the 2006 model year) and represented a significant design and technological advancement over its predecessor (W220).
Mid-Cycle Refresh:
The W221 received a facelift for the 2010 model year, featuring updated styling, improved engines, and enhanced technology like LED daytime running lights and a revised infotainment system.
Production
Production Years:
2005-2013 (W221 chassis)
๐ Awards & Recognition
Recognitions
Previous Generation Awards:
The S-Class lineage consistently receives accolades for luxury, safety, and innovation, often including 'Car of the Year' awards from automotive publications in previous generations.
Safety Recognitions:
Consistent recognition from IIHS and NHTSA for its advanced safety features and structural integrity.
Ratings
Luxury Segment Ranking:
Consistently ranked among the top luxury sedans for ride comfort, build quality, and technological integration by automotive critics.