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Aprilia Dorsoduro 1200 2011-2012 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Dorsoduro 1200 Year Range: 2011-2012 Codes Vin Prefix: ZAMA... 👋 Introduction Market Position Description: The Aprilia Dorsoduro 1200 is a high-performance supermoto that blends aggressive styling with V-twin power. This manual targets owners and technicians who require in-depth knowledge for maintenance and repair of this niche motorcycle. Competitive Analysis Competitors: Competes with other large displacement supermotos and naked sportbikes like the Ducati Hypermotard, KTM Super Duke R, and BMW S 1000 R. Key Features Manual Value: Provides factory-authorized procedures and specifications, crucial for maintaining the optimal performance and longevity of the Dorsoduro 1200. 📋 Manual Details Coverage Areas Systems Covered: Engine, Chassis, Electrical System, Braking System, Cooling System, Suspensions, Bodywork, Power Supply, Pre-Delivery Page Count Pages: 382 Manual Type Type: Workshop Service Repair Manual Language Language: English Format File Format: PDF Compatibility Operating Systems: All Versions of Windows & Mac Requirements Software Requirements: Adobe PDF Reader Organization Structure: Organized into logical sections for easy navigation and quick access to specific information. 📖 Manual Coverage Systems Covered Engine Systems: Engine disassembly and assembly, cylinder head, pistons, connecting rods, crankshaft, lubrication system, fuel injection system, ignition system, valve timing, engine management system (ECU). Powertrain Systems: Transmission operation, clutch system, gear shifting mechanisms, final drive. Chassis Systems: Frame inspection and repair, suspension (front and rear fork, shock absorbers, linkages), steering system, wheel alignment. Braking Systems: Brake caliper service, brake disc inspection, hydraulic system bleeding, ABS system diagnostics (if applicable), brake fluid specifications. Cooling Systems: Radiator service, coolant specifications and filling, water pump inspection, cooling fan operation, thermostat testing. Electrical Systems: Wiring diagrams, battery service, starter motor, alternator, lighting system, ignition coils, sensors, ECU connections, diagnostic connectors. Bodywork: Fairing removal and installation, seat components, fuel tank service, luggage mounting points. Fuel System: Fuel pump operation, fuel injectors, fuel filter replacement, fuel tank cleaning. Procedures Included Maintenance: Routine checks, lubrication, filter replacement, fluid changes, spark plug replacement, chain adjustment (if applicable). Troubleshooting: Diagnostic flowcharts, common problems and solutions, error code interpretation. Repair: Step-by-step instructions for component removal, installation, and adjustment for all covered systems. Diagnostics: Procedures for identifying and resolving mechanical and electrical faults. Special Tools: The manual lists and describes necessary special tools for specific repair procedures. Pre Delivery Inspection: Covers essential checks and preparations for new motorcycle delivery and initial setup. Technical Depth Depth: Comprehensive coverage suitable for professional technicians and experienced DIY mechanics, including detailed diagrams and torque specifications. Torque Specifications: Detailed torque values for all critical fasteners are provided throughout the manual. 📊 Manual Specifications File Format Quality: High-resolution scans of original factory documentation, ensuring clarity of text and diagrams. Print Quality Printability: Pages are printable for convenient workshop use. Binding Type Binding: Digital (PDF) Paper Type Paper Type: N/A (Digital) Searchability Text Searchable: Yes, the PDF format allows for text searching of keywords and phrases. ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 90° V-twin, 4-stroke Displacement: 1197 cc Bore X Stroke: 98 mm x 79.5 mm Valve Train: DOHC, 4 valves per cylinder Engine Cooling: Liquid-cooled Performance Horsepower: Approx. 130 hp @ 8700 rpm Torque: Approx. 115 Nm @ 7000 rpm Fuel System Fuel Delivery: Electronic fuel injection, ride-by-wire throttle control Fuel Type: Unleaded gasoline, minimum 95 RON Lubrication Oil Type: Synthetic motorcycle oil, viscosity 10W-40 or 15W-50 (refer to manual for specific API/JASO ratings) Cooling System Coolant Type: Ethylene glycol-based coolant, 50% mixture with distilled water 🔧 Transmission Standard Transmission Type: 6-speed sequential gearbox Clutch Type: Hydraulically operated, multi-plate wet clutch Features Final Drive: O-ring sealed chain 📐 Dimensions Exterior Length: Approx. 2215 mm Width: Approx. 860 mm (at handlebars) Height: Approx. 1110 mm (at seat) Weights Dry Weight: Approx. 186 kg Wet Weight: Approx. 207 kg (with fluids) Fuel Capacity Fuel Tank Capacity: 15 Liters (3.3 Gallons) Chassis Frame Type: Aluminum double beam frame with integrated seat support Suspension Front Suspension: 43mm upside-down fork (SACHS or Marzocchi, depending on specific variant), adjustable preload, compression, and rebound damping. Rear Suspension: Monoshock (SACHS), adjustable preload and rebound damping, linkage system. Wheels Front Wheel: 3.50 x 17 inch Rear Wheel: 5.50 x 17 inch Tires Front Tire: 120/70-17 Rear Tire: 180/55-17 Braking System Front Brakes: Dual 320mm stainless steel discs, radial four-piston calipers (e.g., Brembo or J.Juan). Rear Brakes: 240mm stainless steel disc, single-piston caliper. 🛡️ Safety Features Ratings ABS Availability: Available with ABS (Anti-lock Braking System) Active Features Traction Control: Traction Control System (TCS) - selectable levels Passive Features Braking System: Dual front discs, single rear disc Lighting: Halogen headlight, LED taillight 💡 Technology Features Infotainment Instrument Cluster: Multi-function LCD display, including speedometer, tachometer, gear indicator, fuel gauge, clock, trip meters, and system warnings. Driver Assistance ABS: Optional Bosch ABS system, providing enhanced braking control. Traction Control: Aprilia Traction Control (ATC) system allows for rider adjustment of intervention levels. Connectivity Diagnostics: OBD-II...
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Aprilia Dorsoduro 1200 2011-2012 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Dorsoduro 1200
Year Range:
2011-2012
Codes
Vin Prefix:
ZAMA...
👋 Introduction
Market Position
Description:
The Aprilia Dorsoduro 1200 is a high-performance supermoto that blends aggressive styling with V-twin power. This manual targets owners and technicians who require in-depth knowledge for maintenance and repair of this niche motorcycle.
Competitive Analysis
Competitors:
Competes with other large displacement supermotos and naked sportbikes like the Ducati Hypermotard, KTM Super Duke R, and BMW S 1000 R.
Key Features
Manual Value:
Provides factory-authorized procedures and specifications, crucial for maintaining the optimal performance and longevity of the Dorsoduro 1200.
📋 Manual Details
Coverage Areas
Systems Covered:
Engine, Chassis, Electrical System, Braking System, Cooling System, Suspensions, Bodywork, Power Supply, Pre-Delivery
Page Count
Pages:
382
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Compatibility
Operating Systems:
All Versions of Windows & Mac
Requirements
Software Requirements:
Adobe PDF Reader
Organization
Structure:
Organized into logical sections for easy navigation and quick access to specific information.
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine disassembly and assembly, cylinder head, pistons, connecting rods, crankshaft, lubrication system, fuel injection system, ignition system, valve timing, engine management system (ECU).
Powertrain Systems:
Transmission operation, clutch system, gear shifting mechanisms, final drive.
Chassis Systems:
Frame inspection and repair, suspension (front and rear fork, shock absorbers, linkages), steering system, wheel alignment.
Braking Systems:
Brake caliper service, brake disc inspection, hydraulic system bleeding, ABS system diagnostics (if applicable), brake fluid specifications.
Cooling Systems:
Radiator service, coolant specifications and filling, water pump inspection, cooling fan operation, thermostat testing.
Electrical Systems:
Wiring diagrams, battery service, starter motor, alternator, lighting system, ignition coils, sensors, ECU connections, diagnostic connectors.
Bodywork:
Fairing removal and installation, seat components, fuel tank service, luggage mounting points.
Fuel System:
Fuel pump operation, fuel injectors, fuel filter replacement, fuel tank cleaning.
Procedures Included
Maintenance:
Routine checks, lubrication, filter replacement, fluid changes, spark plug replacement, chain adjustment (if applicable).
Troubleshooting:
Diagnostic flowcharts, common problems and solutions, error code interpretation.
Repair:
Step-by-step instructions for component removal, installation, and adjustment for all covered systems.
Diagnostics:
Procedures for identifying and resolving mechanical and electrical faults.
Special Tools:
The manual lists and describes necessary special tools for specific repair procedures.
Pre Delivery Inspection:
Covers essential checks and preparations for new motorcycle delivery and initial setup.
Technical Depth
Depth:
Comprehensive coverage suitable for professional technicians and experienced DIY mechanics, including detailed diagrams and torque specifications.
Torque Specifications:
Detailed torque values for all critical fasteners are provided throughout the manual.
📊 Manual Specifications
File Format
Quality:
High-resolution scans of original factory documentation, ensuring clarity of text and diagrams.
Print Quality
Printability:
Pages are printable for convenient workshop use.
Binding Type
Binding:
Digital (PDF)
Paper Type
Paper Type:
N/A (Digital)
Searchability
Text Searchable:
Yes, the PDF format allows for text searching of keywords and phrases.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 90° V-twin, 4-stroke
Displacement:
1197 cc
Bore X Stroke:
98 mm x 79.5 mm
Valve Train:
DOHC, 4 valves per cylinder
Engine Cooling:
Liquid-cooled
Performance
Horsepower:
Approx. 130 hp @ 8700 rpm
Torque:
Approx. 115 Nm @ 7000 rpm
Fuel System
Fuel Delivery:
Electronic fuel injection, ride-by-wire throttle control
Fuel Type:
Unleaded gasoline, minimum 95 RON
Lubrication
Oil Type:
Synthetic motorcycle oil, viscosity 10W-40 or 15W-50 (refer to manual for specific API/JASO ratings)
Cooling System
Coolant Type:
Ethylene glycol-based coolant, 50% mixture with distilled water
🔧 Transmission
Standard
Transmission Type:
6-speed sequential gearbox
Clutch Type:
Hydraulically operated, multi-plate wet clutch
Features
Final Drive:
O-ring sealed chain
📐 Dimensions
Exterior
Length:
Approx. 2215 mm
Width:
Approx. 860 mm (at handlebars)
Height:
Approx. 1110 mm (at seat)
Weights
Dry Weight:
Approx. 186 kg
Wet Weight:
Approx. 207 kg (with fluids)
Fuel Capacity
Fuel Tank Capacity:
15 Liters (3.3 Gallons)
Chassis
Frame Type:
Aluminum double beam frame with integrated seat support
Suspension
Front Suspension:
43mm upside-down fork (SACHS or Marzocchi, depending on specific variant), adjustable preload, compression, and rebound damping.
Rear Suspension:
Monoshock (SACHS), adjustable preload and rebound damping, linkage system.
Wheels
Front Wheel:
3.50 x 17 inch
Rear Wheel:
5.50 x 17 inch
Tires
Front Tire:
120/70-17
Rear Tire:
180/55-17
Braking System
Front Brakes:
Dual 320mm stainless steel discs, radial four-piston calipers (e.g., Brembo or J.Juan).
Rear Brakes:
240mm stainless steel disc, single-piston caliper.
🛡️ Safety Features
Ratings
ABS Availability:
Available with ABS (Anti-lock Braking System)
Active Features
Traction Control:
Traction Control System (TCS) - selectable levels
Passive Features
Braking System:
Dual front discs, single rear disc
Lighting:
Halogen headlight, LED taillight
💡 Technology Features
Infotainment
Instrument Cluster:
Multi-function LCD display, including speedometer, tachometer, gear indicator, fuel gauge, clock, trip meters, and system warnings.
Driver Assistance
ABS:
Optional Bosch ABS system, providing enhanced braking control.
Traction Control:
Aprilia Traction Control (ATC) system allows for rider adjustment of intervention levels.
Connectivity
Diagnostics:
OBD-II diagnostic port for electronic fault code reading and parameter monitoring.
🔧 Maintenance
Service Intervals
Oil Change:
Every 6,000 km or 12 months (refer to manual for specific conditions)
Valve Clearance:
Every 12,000 km or 24 months
Spark Plugs:
Replace every 12,000 km
Fluid Specifications
Brake Fluid:
DOT 4 or DOT 5.1 (refer to manual for precise recommendation)
Coolant:
50% Ethylene Glycol based coolant and distilled water
Engine Oil Capacity:
Approx. 3.2 Liters (3.4 US quarts) with oil filter change
Known Issues
Common Problems:
Some owners have reported occasional electrical gremlins or issues with the ride-by-wire system. Clutch slave cylinder leaks can occur. Regular maintenance is key to mitigating these potential issues. The manual addresses troubleshooting for these areas.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer known for its sport-oriented motorcycles and racing heritage.
Model Evolution
Lineage:
The Dorsoduro line was introduced to offer a versatile blend of supermoto agility and streetbike comfort, with the 1200 model representing the flagship of the range.
Production
Production Period:
The Dorsoduro 1200 was produced from 2010 through approximately 2017, with the 2011-2012 models sharing significant design and engineering.
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