Husqvarna TC 250 2011 2012 Workshop Service Manual
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🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
TC 250
Model Year:
2011, 2012
Codes
Manual Identifier:
Workshop Service Manual
👋 Introduction
Market Position
Target Audience:
Professional technicians, experienced DIY mechanics, and Husqvarna enthusiasts seeking in-depth knowledge.
Competitive Analysis
Value Proposition:
Provides dealership-level service information for DIY users, enabling significant cost savings and empowering owners to perform their own maintenance and repairs.
Key Features
Manual Utility:
Enables users to build and maintain a reputation for quality service by providing accurate and detailed repair procedures.
Special Tools:
Identifies and illustrates recommended or required special Husqvarna tools by part number.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive repair and overhaul
Page Count
Estimated Page Count:
Refer to actual PDF for precise count; typically 200-500+ pages for comprehensive manuals of this nature.
Manual Type
Type:
Workshop Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete disassembly, assembly, repair, tuning, lubrication system, fuel system, ignition system, exhaust system
Transmission:
Complete disassembly, assembly, repair
Electrical System:
Wiring diagrams, component testing, troubleshooting, repair
Bodywork:
Body panel removal/installation, adjustments, repair procedures
Procedures Included
Maintenance:
Routine maintenance, tune-ups, fluid changes, filter replacements
Repair:
Component-level repair, major overhaul, troubleshooting and diagnostics
Installation:
Removal and installation of major components and assemblies
Disassembly:
Step-by-step procedures for all major assemblies
Technical Depth
Depth:
Advanced diagnostics, in-depth repair, overhaul of all major vehicle systems, including proprietary components.
📊 Manual Specifications
File Format
Format:
PDF
Quality:
High-resolution, printable
Searchability:
Likely text-searchable (depending on PDF creation)
Print Quality
Printability:
Yes
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Configuration:
Single-cylinder, 2-stroke (typical for TC 250 off-road models)
Displacement:
Approximately 250cc (as indicated by model name)
Bore X Stroke:
Refer to specific manual sections for exact specifications.
Cooling System:
Liquid-cooled (typical for this class of off-road motorcycle)
Performance
Horsepower:
Refer to specific manual sections for exact specifications and power curves.
Torque:
Refer to specific manual sections for exact specifications and torque curves.
Fuel System
Carburetor:
Details on carburetor type, jetting, adjustment procedures (e.g., Mikuni or Keihin).
Fuel Type:
Unleaded gasoline (specific octane rating recommended in manual).
Lubrication System
Oil Type:
Specific 2-stroke pre-mix oil ratio and type recommended (e.g., Motorex, Castrol).
🔧 Transmission
Standard
Type:
6-speed constant mesh
Features
Clutch Type:
Hydraulically operated wet multi-plate clutch
Gear Ratios:
Detailed gear ratios for each speed will be provided in the manual.
Transmission Oil Type:
Specific transmission oil viscosity and specifications (e.g., SAE 10W/50, API GL-4).
📐 Dimensions
Weights
Dry Weight:
Refer to specific manual sections; typically around 95-105 kg for this class.
Wet Weight:
Refer to specific manual sections for approximate wet weight including fluids.
Max Load Capacity:
Refer to specific manual sections, often not specified for pure off-road motorcycles.
🛡️ Safety Features
Ratings
Crash Test Results:
N/A (Off-road motorcycle, not subjected to standard automotive crash testing).
Active Features
Braking System:
Hydraulic disc brakes (front and rear), specifications for pads, fluid, and bleeding procedures.
Passive Features
Frame Construction:
Chromoly steel frame, repair and inspection procedures.
Safety Precautions:
Emphasis on using safety equipment (gloves, eye protection, etc.) and observing safety precautions during repairs.
💡 Technology Features
Infotainment
Infotainment System:
N/A (This is a dedicated off-road competition motorcycle, typically devoid of advanced infotainment features).
Driver Assistance
Rider Aids:
N/A (Focus is on raw performance and rider input; no electronic rider aids like traction control or ABS are expected).
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change:
Refer to manual for specific intervals based on operating hours or mileage.
Air Filter Cleaning:
Frequent cleaning recommended for off-road use, specific intervals in manual.
Spark Plug Replacement:
Refer to manual for recommended replacement intervals.
Fluid Specifications
Coolant:
Specific type and mixture ratio (e.g., ethylene glycol based antifreeze).
Brake Fluid:
DOT 4 or DOT 5.1 brake fluid (refer to manual for exact specification).
Known Issues
Common Wear Items:
Clutch plates, chain and sprockets, tires, brake pads (typical for this type of motorcycle).
Engine Tuning:
Importance of correct carburetor jetting for optimal performance and engine longevity.
Suspension Maintenance:
Regular fork seal inspection and oil changes, rear shock maintenance.
📚 Vehicle History
Brand Heritage
Heritage:
Husqvarna Motorcycles, a historic Swedish brand with a strong legacy in off-road racing and innovation.
Model Evolution
Evolution:
The TC 250 is part of Husqvarna's lineage of competitive motocross and enduro machines, continually updated for performance and rider feedback.
Production
Manufacturing Location:
Historically Sweden; for this era, production may have been in Italy under BMW ownership.
🏆 Awards & Recognition
Recognitions
Racing Heritage:
Husqvarna motorcycles, including the TC models, have a strong history of success in motocross and enduro racing championships.
Professional technicians, experienced DIY mechanics, and Husqvarna enthusiasts seeking in-depth knowledge.
Competitive Analysis
Value Proposition:
Provides dealership-level service information for DIY users, enabling significant cost savings and empowering owners to perform their own maintenance and repairs.
Key Features
Manual Utility:
Enables users to build and maintain a reputation for quality service by providing accurate and detailed repair procedures.
Special Tools:
Identifies and illustrates recommended or required special Husqvarna tools by part number.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive repair and overhaul
Page Count
Estimated Page Count:
Refer to actual PDF for precise count; typically 200-500+ pages for comprehensive manuals of this nature.