The TC 250, produced for the 2011 and 2012 model years, represents a significant offering in the world of off-road motorcycles. Building on a rich Swedish heritage and legacy in competitive racing, this model is engineered for performance and durability. Its design prioritizes rider feedback and robust capability, characteristic of a machine built for demanding motocross and enduro environments. The TC 250 embodies a commitment to delivering high-quality, innovative off-road equipment. This comprehensive Workshop Service Manual provides detailed information for the TC 250, covering all aspects of repair and overhaul. It is designed to assist professional technicians, experienced DIY mechanics, and dedicated enthusiasts in maintaining and restoring the vehicle to optimal condition. Within these pages, you will find step-by-step procedures for engine disassembly and assembly, transmission service, electrical system troubleshooting, bodywork repair, and routine maintenance. The manual also includes technical specifications, identifies special tools, and offers in-depth guidance for advanced diagnostics, ensuring users can perform all necessary service and repair tasks with confidence. 🏷️ Basic Information Identification Make: Husqvarna Model: TC 250 Model Year: 2011, 2012 Codes Manual Identifier: Workshop Service Manual 👋 Introduction Market Position Target Audience: Professional technicians, experienced DIY mechanics, and Husqvarna enthusiasts seeking in-depth knowledge. Competitive Analysis Value Proposition: Provides dealership-level service information for DIY users, enabling significant cost savings and empowering owners to perform their own maintenance and repairs. Key Features Manual Utility: Enables users to build and maintain a reputation for quality service by providing accurate and detailed repair procedures. Special Tools: Identifies and illustrates recommended or required special Husqvarna tools by part number. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive repair and overhaul Page Count Estimated Page Count: Refer to actual PDF for precise count; typically 200-500+ pages for comprehensive manuals of this nature. Manual Type Type: Workshop Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete disassembly, assembly, repair, tuning, lubrication system, fuel system, ignition system, exhaust system Transmission: Complete disassembly, assembly, repair Electrical System: Wiring diagrams, component testing, troubleshooting, repair Bodywork: Body panel removal/installation, adjustments, repair procedures Procedures Included Maintenance: Routine maintenance, tune-ups, fluid changes, filter replacements Repair: Component-level repair, major overhaul, troubleshooting and diagnostics Installation: Removal and installation of major components and assemblies Disassembly: Step-by-step procedures for all major assemblies Technical Depth Depth: Advanced diagnostics, in-depth repair, overhaul of all major vehicle systems, including proprietary components. 📊 Manual Specifications File Format Format: PDF Quality: High-resolution, printable Searchability: Likely text-searchable (depending on PDF creation) Print Quality Printability: Yes Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Configuration: Single-cylinder, 2-stroke (typical for TC 250 off-road models) Displacement: Approximately 250cc (as indicated by model name) Bore X Stroke: Refer to specific manual sections for exact specifications. Cooling System: Liquid-cooled (typical for this class of off-road motorcycle) Performance Horsepower: Refer to specific manual sections for exact specifications and power curves. Torque: Refer to specific manual sections for exact specifications and torque curves. Fuel System Carburetor: Details on carburetor type, jetting, adjustment procedures (e.g., Mikuni or Keihin). Fuel Type: Unleaded gasoline (specific octane rating recommended in manual). Lubrication System Oil Type: Specific 2-stroke pre-mix oil ratio and type recommended (e.g., Motorex, Castrol). 🔧 Transmission Standard Type: 6-speed constant mesh Features Clutch Type: Hydraulically operated wet multi-plate clutch Gear Ratios: Detailed gear ratios for each speed will be provided in the manual. Transmission Oil Type: Specific transmission oil viscosity and specifications (e.g., SAE 10W/50, API GL-4). 📐 Dimensions Weights Dry Weight: Refer to specific manual sections; typically around 95-105 kg for this class. Wet Weight: Refer to specific manual sections for approximate wet weight including fluids. Max Load Capacity: Refer to specific manual sections, often not specified for pure off-road motorcycles. 🛡️ Safety Features Ratings Crash Test Results: N/A (Off-road motorcycle, not subjected to standard automotive crash testing). Active Features Braking System: Hydraulic disc brakes (front and rear), specifications for pads, fluid, and bleeding procedures. Passive Features Frame Construction: Chromoly steel frame, repair and inspection procedures. Safety Precautions: Emphasis on using safety equipment (gloves, eye protection, etc.) and observing safety precautions during repairs. 💡 Technology Features Infotainment Infotainment System: N/A (This is a dedicated off-road competition motorcycle, typically devoid of advanced infotainment features). Driver Assistance Rider Aids: N/A (Focus is on raw performance and rider input; no electronic rider aids like traction control or ABS are expected). Connectivity Connectivity Features: N/A 🔧 Maintenance Service Intervals Oil Change: Refer to manual for specific intervals based on operating hours or mileage. Air Filter Cleaning: Frequent cleaning recommended for off-road use, specific intervals in manual. Spark Plug Replacement: Refer to manual for recommended replacement intervals. Fluid Specifications Coolant: Specific type and mixture ratio (e.g., ethylene glycol based antifreeze). Brake Fluid: DOT 4 or DOT 5.1 brake fluid (refer to manual for exact...