Ford F350 Super Duty Truck 2011-2015 Service & Repair Workshop Manual
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๐ท๏ธ Basic Information Identification Make: Ford Model: F-350 Super Duty Model Years Covered: 2011, 2012, 2013, 2014, 2015 Vehicle Type: Heavy Duty Pickup Truck ๐ Introduction Market Position Market Position: The Ford F-Series Super Duty line (F-250, F-350, F-450) consistently leads the heavy-duty pickup truck segment, known for its robust construction, towing and hauling capabilities, and versatile configurations. Competitive Analysis Competitors: Primarily competes with Chevrolet Silverado HD, GMC Sierra HD, and Ram Heavy Duty trucks. Key Features Key Features: Renowned for Super Duty frames, powerful engine options (especially the Power Stroke diesel), advanced towing technology, and a range of cab and bed configurations for various vocational and personal use. ๐ Manual Details Coverage Areas Manual Type: Service and Repair Workshop Manual Language: English Format: Digital (likely PDF or similar ebook format) Page Count Page Count: Typically 2000+ pages, extensive coverage ๐ Manual Coverage Systems Covered Engine Mechanical: Detailed diagnostics, repair, and overhaul for all gasoline and diesel engines (6.2L V8, 6.7L Power Stroke V8 Diesel) Engine Electrical: Ignition system, fuel injection, starting and charging systems, sensors, engine control module (ECM) diagnostics Transmission: Repair, overhaul, and diagnostics for manual (e.g., ZF6) and automatic transmissions (e.g., 6R100, 5R110W) Drivetrain: Front and rear axles, differentials, transfer case, driveshafts, CV joints Suspension: Front and rear suspension systems, shocks, springs, control arms, steering knuckles, lift/leveling kit installation guidance Steering: Power steering system, steering gear, tie rods, steering column Brakes: Hydraulic system, ABS, EBD, brake calipers, rotors, pads, parking brake system Electrical System: Complete wiring diagrams, lighting, power distribution, body control module (BCM), comfort features Body And Frame: Frame repair, body panel replacement, door mechanisms, glass, bumpers, exterior trim HVAC: Heating, ventilation, and air conditioning system components and diagnostics Interior: Seating, dashboard, trim panels, airbags, seatbelts Procedures Included Maintenance: Routine maintenance procedures, fluid changes, filter replacements, lubrication schedules Troubleshooting: Diagnostic flowcharts and procedures for identifying and resolving common and complex issues Repair: Step-by-step instructions for component removal, repair, and installation Diagnostics: OBD-II diagnostic procedures, DTC interpretation, sensor testing Specifications: Torque specifications for all fasteners, electrical specifications, tolerances Technical Depth Depth Of Coverage: Comprehensive, suitable for professional technicians and experienced DIYers Diagnostic Tools: Information on using scan tools, multimeters, and specialized Ford diagnostic equipment (e.g., WDS, IDS) ๐ Manual Specifications File Format File Format: Likely searchable PDF, allowing for easy navigation and keyword searches Print Quality Print Quality: High resolution for clear diagrams and text when printed Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) โ๏ธ Engine Specifications Primary Engine Gasoline Engine Code Gasoline: 6.2L SOHC V8 (Boss 330) Displacement Gasoline: 6.2 liters (379 cubic inches) Horsepower Gasoline: Approximately 385 hp @ 5500 rpm Torque Gasoline: Approximately 405 lb-ft @ 4500 rpm Primary Engine Diesel Engine Code Diesel: 6.7L Power Stroke V8 Turbo Diesel (Third Generation) Displacement Diesel: 6.7 liters (409 cubic inches) Horsepower Diesel: Approximately 390 hp @ 2800 rpm (may vary by year) Torque Diesel: Approximately 735 lb-ft @ 1600 rpm (may vary by year) Fuel System Fuel Type Gasoline: Unleaded Gasoline (87 Octane Recommended) Fuel System Gasoline: Electronic Fuel Injection (EFI) Fuel Type Diesel: Diesel Fuel (ULSD - Ultra-Low Sulfur Diesel) Fuel System Diesel: High-Pressure Common Rail (HPCR) Direct Injection Ignition System Ignition Type Gasoline: Coil-on-plug ๐ง Transmission Standard Standard Transmission Type: 6-Speed Manual Transmission (e.g., ZF S6-650 on some configurations) Optional Optional Transmission Type Gasoline: 6-Speed SelectShift Automatic (e.g., 6R100) Optional Transmission Type Diesel: 6-Speed TorqShift SelectShift Automatic (e.g., 5R110W or 6R100 depending on specific year/configuration) Features Transmission Features: Tow/Haul mode, manual shifting capability (SelectShift) Fluid Specifications Automatic Transmission Fluid Spec: Mercon LV (e.g., Motorcraft XT-10-QLVC) Fluid Capacities Automatic Transmission Fluid Capacity: Approximately 13-16 quarts (dependent on exact model and configuration) ๐ Dimensions Exterior Wheelbase Options: Various (e.g., 137.1" for Regular Cab, 158.5" for SuperCab, 172.4" for Crew Cab) Bed Length Options: Standard (e.g., 8') and Long (e.g., 8' 4") Weights Gvwr Range: Typically 10,000 lbs to 14,000+ lbs (depending on configuration and axle options) Curb Weight Range: Approximately 6,000 - 8,000+ lbs Max Fifth Wheel Towing Capacity: Up to 24,700 lbs (configuration dependent) Max Conventional Towing Capacity: Up to 17,500 lbs (configuration dependent) Max Payload Capacity: Up to 7,260 lbs (configuration dependent) ๐ก๏ธ Safety Features Ratings NHTSA Overall Safety Rating: Varies by configuration; generally good for its class, focus on structural integrity. Active Features Active Safety Features: Anti-lock Braking System (ABS), Electronic Stability Control (ESC), Traction Control System (TCS), Trailer Sway Control Passive Features Passive Safety Features: Front airbags, front side-impact airbags, Safety Canopyยฎ system (side curtain airbags for front and rear passengers on some models), front 3-point safety belts with pretensioners ๐ก Technology Features Infotainment Infotainment Systems: Optional SYNCยฎ infotainment system with voice recognition, USB ports, available navigation, and SiriusXMยฎ Satellite Radio. MyFord Touchยฎ system on higher trims. Driver Assistance Driver Assistance Features: Available integrated...
The Ford F-Series Super Duty line (F-250, F-350, F-450) consistently leads the heavy-duty pickup truck segment, known for its robust construction, towing and hauling capabilities, and versatile configurations.
Competitive Analysis
Competitors:
Primarily competes with Chevrolet Silverado HD, GMC Sierra HD, and Ram Heavy Duty trucks.
Key Features
Key Features:
Renowned for Super Duty frames, powerful engine options (especially the Power Stroke diesel), advanced towing technology, and a range of cab and bed configurations for various vocational and personal use.
๐ Manual Details
Coverage Areas
Manual Type:
Service and Repair Workshop Manual
Language:
English
Format:
Digital (likely PDF or similar ebook format)
Page Count
Page Count:
Typically 2000+ pages, extensive coverage
๐ Manual Coverage
Systems Covered
Engine Mechanical:
Detailed diagnostics, repair, and overhaul for all gasoline and diesel engines (6.2L V8, 6.7L Power Stroke V8 Diesel)
Engine Electrical:
Ignition system, fuel injection, starting and charging systems, sensors, engine control module (ECM) diagnostics
Transmission:
Repair, overhaul, and diagnostics for manual (e.g., ZF6) and automatic transmissions (e.g., 6R100, 5R110W)
Drivetrain:
Front and rear axles, differentials, transfer case, driveshafts, CV joints
Suspension:
Front and rear suspension systems, shocks, springs, control arms, steering knuckles, lift/leveling kit installation guidance
Steering:
Power steering system, steering gear, tie rods, steering column
Approximately 13-16 quarts (dependent on exact model and configuration)
๐ Dimensions
Exterior
Wheelbase Options:
Various (e.g., 137.1" for Regular Cab, 158.5" for SuperCab, 172.4" for Crew Cab)
Bed Length Options:
Standard (e.g., 8') and Long (e.g., 8' 4")
Weights
Gvwr Range:
Typically 10,000 lbs to 14,000+ lbs (depending on configuration and axle options)
Curb Weight Range:
Approximately 6,000 - 8,000+ lbs
Max Fifth Wheel Towing Capacity:
Up to 24,700 lbs (configuration dependent)
Max Conventional Towing Capacity:
Up to 17,500 lbs (configuration dependent)
Max Payload Capacity:
Up to 7,260 lbs (configuration dependent)
๐ก๏ธ Safety Features
Ratings
NHTSA Overall Safety Rating:
Varies by configuration; generally good for its class, focus on structural integrity.
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Electronic Stability Control (ESC), Traction Control System (TCS), Trailer Sway Control
Passive Features
Passive Safety Features:
Front airbags, front side-impact airbags, Safety Canopyยฎ system (side curtain airbags for front and rear passengers on some models), front 3-point safety belts with pretensioners
๐ก Technology Features
Infotainment
Infotainment Systems:
Optional SYNCยฎ infotainment system with voice recognition, USB ports, available navigation, and SiriusXMยฎ Satellite Radio. MyFord Touchยฎ system on higher trims.
Driver Assistance
Driver Assistance Features:
Available integrated trailer brake controller, rearview camera, parking sensors, Hill Start Assist.
Connectivity
Connectivity Options:
Bluetoothยฎ for hands-free calling and audio streaming, USB connectivity.
๐ง Maintenance
Service Intervals
Oil Change Interval Gasoline:
Every 5,000 - 7,500 miles or 6 months (dependent on usage, consult manual)
Oil Change Interval Diesel:
Every 5,000 - 10,000 miles or 6 months (dependent on usage, consult manual for severe duty)
Engine Air Filter Replacement:
Inspect every 15,000 miles, replace as needed or at 30,000-45,000 miles (consult manual)
Fuel Filter Replacement Diesel:
Every 15,000 - 30,000 miles (depending on operating conditions, consult manual)
Fluid Specifications
Engine Oil Spec Gasoline:
SAE 5W-20 Full Synthetic (e.g., Motorcraft SAE 5W-20)
Engine Oil Capacity Gasoline:
7.7 quarts (7.3 L) with filter (6.2L V8)
Engine Oil Spec Diesel:
SAE 10W-30 Full Synthetic (e.g., Motorcraft SAE 10W-30 Super Duty Diesel)
Engine Oil Capacity Diesel:
13 quarts (12.3 L) with filter (6.7L Power Stroke)
Coolant Spec:
Ford Premium Gold Coolant (VC-7-A) or equivalent (Motorcraftยฎ Yellow) - Heavy Duty Extended Life
Brake Fluid Spec:
DOT 3 Motor Vehicle Brake Fluid
Known Issues
Known Issues Power Stroke Diesel:
Potential for EGR cooler leaks, turbocharger issues, injector problems in early models; requires diligent adherence to maintenance, especially fuel and oil.
Known Issues Gasoline Engine:
Generally robust; some reports of exhaust manifold leaks or early spark plug issues, but less common than diesel concerns.
Transmission Common Issues:
While generally reliable, towing in demanding conditions can put stress on automatic transmissions. Regular fluid maintenance is crucial.
๐ Vehicle History
Brand Heritage
Brand Heritage:
Ford's F-Series is America's best-selling truck line for over 40 consecutive years, with a long-standing reputation for durability, capability, and innovation. The 'Super Duty' designation signifies a heavier-duty platform compared to the F-150.
Model Evolution
Generation Transition:
The 2011-2015 models represent the fourth generation of Ford Super Duty trucks, which debuted for the 2008 model year and received significant updates for 2011 including revised styling, powertrain enhancements (introduction of the 6.7L Power Stroke), and interior upgrades.
Production
Production Locations:
Kentucky Truck Plant, Louisville, Kentucky, USA
๐ Awards & Recognition
Recognitions
Major Awards:
Ford Super Duty trucks have consistently received accolades from automotive publications for towing capacity, engine performance, and overall capability. Specific awards may vary by model year.