This manual covers the SMR449 and SMR511 models from 2011, designed for the supermoto and performance dual-sport segments. These motorcycles are engineered to offer sharp handling, agile performance, and a commanding riding position, blending off-road derived chassis and suspension with potent single-cylinder engines tuned for spirited street use. Known for their aggressive riding capabilities and excellent cornering, they represent a strong heritage in off-road racing adapted for exhilarating road performance. This comprehensive workshop manual provides detailed information essential for the maintenance, repair, and troubleshooting of your SMR449/SMR511. It covers all major systems, including the engine, fuel, cooling, lubrication, ignition, clutch, transmission, suspension, brakes, and electrical systems. The manual includes step-by-step procedures, diagnostic guides, technical specifications, and torque data, enabling owners and technicians to effectively maintain and service the vehicle, ensuring optimal performance and longevity. 🏷️ Basic Information Identification Make: Husqvarna Model: SMR449 / SMR511 Year: 2011 Codes Internal Model Code: Unspecified (Husqvarna typically uses chassis codes) Vin Code Prefix: Unspecified (Typically starts with 'H' for Husqvarna) 👋 Introduction Market Position Segment: Supermoto / Performance Dual-Sport Target Audience: Riders seeking a street-legal, agile, and performance-oriented motorcycle for spirited riding on pavement and light off-road use. Competitive Analysis Competitors: KTM Duke series, Ducati Hypermotard, Yamaha WRX series (in their respective categories), Aprilia Dorsoduro. Key Features Design Philosophy: Combines off-road derived chassis and suspension with a powerful, single-cylinder engine tuned for street performance and agility. Handling Characteristics: Known for sharp handling, excellent cornering ability, and a commanding riding position. Performance Orientation: Designed for aggressive riding, track days (on appropriate circuits), and spirited road use. 📋 Manual Details Coverage Areas Systems Covered: Engine, Fuel System, Cooling System, Lubrication System, Ignition System, Clutch, Transmission, Suspension, Brakes, Electrical System, Frame, Bodywork, Chassis, Diagnostic Troubleshooting Page Count Estimated Page Count: Likely 300-500+ pages (typical for comprehensive workshop manuals) Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, valve clearance adjustment, timing chain inspection, piston and cylinder diagnostics, crankshaft and con-rod checks. Fuel System: Fuel injection system (EFI) diagnostics, injector servicing, fuel pump testing, fuel pressure regulation. Cooling System: Radiator inspection, fan operation, coolant flow, thermostat testing, water pump servicing. Lubrication System: Oil pump inspection, oil filter replacement, oil pressure testing, crankcase ventilation. Ignition System: Spark plug replacement and gap setting, ignition coil testing, ECU ignition control diagnostics. Clutch: Clutch plate inspection and replacement, clutch lever adjustment, hydraulic clutch system bleeding and servicing. Transmission: Gearbox disassembly and reassembly, shift drum and fork inspection, gear selection troubleshooting, transmission fluid change. Suspension Front: Fork oil change, seal replacement, spring inspection, damping adjustment, fork leg disassembly. Suspension Rear: Shock absorber inspection and replacement, linkage bearing service, spring pre-load adjustment. Brakes Front: Brake caliper servicing, pad replacement, disc inspection and measurement, brake line bleeding. Brakes Rear: Brake caliper servicing, pad replacement, disc inspection and measurement, brake line bleeding, rear brake master cylinder service. Electrical System: Wiring diagrams, component testing (starter, alternator, battery), lighting system, fuse and relay diagnostics, ECU diagnosis. Frame Chassis: Frame inspection for damage, steering head bearing service, swingarm bearing maintenance. Bodywork: Fairing removal and installation, seat servicing, fuel tank maintenance. Procedures Included Maintenance: Scheduled maintenance tasks, oil and filter changes, chain lubrication and adjustment, brake pad replacement, air filter cleaning/replacement, spark plug replacement. Troubleshooting: Diagnostic procedures for common starting issues, running problems, electrical faults, and performance anomalies. Repair: Detailed step-by-step repair instructions for all major components and systems, including engine rebuilds and electrical system troubleshooting. Disassembly Reassembly: Comprehensive instructions for dismantling and reassembling entire motorcycle or specific sub-assemblies. Specifications Data: Torque specifications for all fasteners, valve clearance settings, fluid capacities, and component measurements. Technical Depth Depth: Comprehensive workshop level, suitable for professional mechanics and advanced DIY enthusiasts. Covers detailed diagnostics, component-level repair, and complete engine/transmission overhauls. 📊 Manual Specifications File Format Format: PDF Searchability: Likely text-searchable (if professionally produced PDF) Print Quality Printability: Printable pages for workshop use Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type 449: 4-stroke, single-cylinder, DOHC, 4 valves Engine Type 511: 4-stroke, single-cylinder, DOHC, 4 valves Displacement 449: 449.5 cc Displacement 511: 503 cc Bore X Stroke 449: Unspecified (typically around 95mm x 63.4mm for 449.5cc) Bore X Stroke 511: Unspecified (typically around 98mm x 67.4mm for 503cc) Performance Horsepower 449: Approx. 55-60 HP (est.) Horsepower 511: Approx. 60-65 HP (est.) Torque 449: Approx. 32-35 lb-ft (est.) Torque 511: Approx. 35-38 lb-ft (est.) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline (minimum 91 octane recommended) Ignition: Electronic ignition system Lubrication Oil Type: Semi-synthetic or fully synthetic motorcycle oil (e.g., Motul 5100 10W-40 or equivalent) Oil Capacity: Unspecified (typically around 1.5 - 2.0 liters) 🔧 Transmission Standard Transmission Type: 6-speed sequential manual Optional Optional Transmission: N/A...