2011 Husqvarna TE 125 SMS4 Workshop Service Repair Manual Download 11 PDF
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Basic Information Identification Make: Husqvarna Model: TE 125 Model Variant: SMS4 Year: 2011 Codes Oem Manual Code: Likely internal Husqvarna designation, not publicly specified in product info Introduction Market Position Vehicle Segment: Lightweight off-road motorcycle, dual-sport capability (SMS4 variant). Target Audience: Enthusiasts and owners seeking to perform maintenance, repairs, and diagnostics on their Husqvarna TE 125/SMS4. Competitive Analysis Key Competitors Segment: Other 125cc dual-sport and enduro motorcycles from brands like KTM, Yamaha, Honda, and Suzuki. Key Features Manual Value Proposition: Provides OEM-level information for comprehensive service and repair, enabling owners to maintain their motorcycles to factory standards. Oem Accuracy: Stated as 'Most Complete OEM,' indicating it is the official factory service manual. Manual Details Coverage Areas Technical Manual Type: Workshop Service Repair Manual Language: English (presumed, standard for OEM manuals) Format: PDF Download Page Count Estimated Page Count: Referenced as '11 PDF' in product name, likely indicating 11 sections or chapters, actual page count not specified but expected to be comprehensive for a workshop manual Manual Coverage Systems Covered Engine: Complete engine disassembly, assembly, inspection, troubleshooting, and repair of all internal components. Fuel System: Carburetor (if applicable for TE 125 model), fuel pump, fuel lines, fuel tank, and associated components. Ignition System: CDI unit, ignition coils, spark plugs, wiring diagrams related to ignition. Cooling System: Radiator, hoses, thermostat, water pump, coolant specifications and procedures. Transmission: Clutch operation, gearbox disassembly and assembly, gear inspection, shift mechanism, lubrication requirements. Chassis Frame: Frame inspection, alignment, welding repairs (if applicable), subframe details. Suspension Front: Front fork (telescopic) disassembly, assembly, oil change, seal replacement, spring specifications, adjustments. Suspension Rear: Monoshock rear suspension, linkage inspection, shock absorber service, spring preload adjustments. Brakes Front: Brake caliper service, master cylinder overhaul, brake pad replacement, rotor inspection, hydraulic fluid specifications. Brakes Rear: Rear brake caliper service, master cylinder overhaul, brake pad replacement, rotor inspection, hydraulic fluid specifications. Wheels Tires: Wheel bearing inspection and replacement, tire pressure recommendations, wheel balancing, spoke tension (if applicable). Electrical System: Battery, starter motor, lighting system (headlight, taillight, indicators), horn, wiring diagrams, fuse specifications. Exhaust System: Exhaust pipe, muffler inspection and replacement, exhaust gasket specifications. Controls: Handlebar controls, throttle, clutch lever, brake lever service, cable adjustments. Bodywork Plastics: Fairing, fender, seat, tank cover removal and installation, cosmetic repair guidelines. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustments, lubrication points, tire pressure checks. Troubleshooting Diagnostics: Step-by-step diagnostic procedures for common performance issues, electrical faults, and mechanical problems. Engine Rebuild: Detailed procedures for engine disassembly, component inspection (piston, rings, valves, crankshaft), reassembly, and break-in procedures. Suspension Service: Fork oil replacement, seal replacement, shock absorber service, and linkage lubrication. Brake System Service: Bleeding the hydraulic system, caliper overhaul, master cylinder rebuild, and pad/rotor replacement. Electrical Component Testing: Testing of battery voltage, charging system output, ignition coil resistance, and other electrical components. Wiring Diagrams: Comprehensive electrical schematics for all circuits. Special Tool Usage: Identification and recommended usage of specialized tools required for specific repair procedures. Technical Depth Diagnostic Capabilities: Advanced diagnostics, including specific measurements, tolerances, and troubleshooting trees. Repair Instructions: Detailed, step-by-step instructions with torque specifications, clearances, and critical assembly information. Component Tolerances: Precise specifications for wear limits, clearances, and critical component dimensions. Schematics: Includes detailed electrical and mechanical schematics for clarity. Manual Specifications File Format Digital Format: PDF (Portable Document Format) Print Quality Resolution And Clarity: High-resolution scans ensuring clear diagrams and legible text. Optimized for digital viewing and printing. Binding Type Binding Method: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) Searchability Text Search Capability: Likely contains OCR (Optical Character Recognition) for searchable text, enabling quick navigation to specific topics. Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder (Specific displacement and bore/stroke would be in the manual) Engine Displacement: 125cc (as per model name) Cooling System: Liquid-cooled (typical for this class of Husqvarna) Performance Horsepower: Specific figures require manual reference; generally in the range of 15-20 HP for this class. Torque: Specific figures require manual reference. Fuel System Fuel Delivery: Likely Fuel Injection for 2011 models, though carburetor is a possibility for some regional variants or earlier versions. Manual will confirm. Fuel Type: Unleaded gasoline (Standard) Transmission Standard Transmission Type: 6-speed manual gearbox Optional Optional Transmission: N/A Features Clutch Type: Wet multi-plate clutch Final Drive: Chain drive (Standard) Dimensions Exterior Wheelbase: Specific figures require manual reference. Typically around 1400-1450mm for this class. Ground Clearance: Specific figures require manual reference. Generally high for off-road use. Weights Dry Weight: Specific figures require manual reference. Likely in the range of 100-115 kg. Fuel Tank Capacity: Specific figures require manual reference. Typically around 7-9 liters. Safety Features Ratings Crash Test Ratings: N/A (Motorcycle safety ratings differ from automobiles; focus is on design and component integrity) Active Features Braking System: Hydraulic disc brakes front and rear. Passive Features Lighting: Headlight, taillight, brake light, and potentially turn signals (depending...
Enthusiasts and owners seeking to perform maintenance, repairs, and diagnostics on their Husqvarna TE 125/SMS4.
Competitive Analysis
Key Competitors Segment:
Other 125cc dual-sport and enduro motorcycles from brands like KTM, Yamaha, Honda, and Suzuki.
Key Features
Manual Value Proposition:
Provides OEM-level information for comprehensive service and repair, enabling owners to maintain their motorcycles to factory standards.
Oem Accuracy:
Stated as 'Most Complete OEM,' indicating it is the official factory service manual.
Manual Details
Coverage Areas
Technical Manual Type:
Workshop Service Repair Manual
Language:
English (presumed, standard for OEM manuals)
Format:
PDF Download
Page Count
Estimated Page Count:
Referenced as '11 PDF' in product name, likely indicating 11 sections or chapters, actual page count not specified but expected to be comprehensive for a workshop manual
Manual Coverage
Systems Covered
Engine:
Complete engine disassembly, assembly, inspection, troubleshooting, and repair of all internal components.
Fuel System:
Carburetor (if applicable for TE 125 model), fuel pump, fuel lines, fuel tank, and associated components.
Ignition System:
CDI unit, ignition coils, spark plugs, wiring diagrams related to ignition.
Cooling System:
Radiator, hoses, thermostat, water pump, coolant specifications and procedures.
Typically 1,000-1,500 km or annually, refer to manual for precise interval and conditions.
Air Filter Cleaning:
Frequent checks, cleaning/replacement based on riding conditions (e.g., every 500 km or as needed in dusty environments).
Chain Lubrication Adjustment:
Regularly, ideally every 500 km or after riding in wet conditions. Adjustment as needed to maintain proper slack.
Fluid Specifications
Engine Oil Type:
Semi-synthetic or fully synthetic 10W-40 motorcycle oil (Specific API classification and JASO standard to be confirmed in manual).
Coolant Type:
Ethylene glycol-based antifreeze/coolant mixture, typically a 50/50 mix with distilled water. Manual will specify exact type and capacity.
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Fork Oil Type:
Specific viscosity grade (e.g., SAE 5W or 10W) and quantity per leg. Manual will detail.
Known Issues
Common Wear Items:
Chain and sprockets, brake pads, fork seals, air filter, clutch plates (depending on usage).
Potential Electrical Gremlins:
As with many motorcycles of this era, ensure all electrical connections are clean and secure to prevent intermittent issues. Manual's wiring diagrams are crucial here.
Vehicle History
Brand Heritage
Brand Origin:
Husqvarna Motorcycles is one of the oldest motorcycle manufacturers in the world, founded in Sweden in 1903.
Model Evolution
Te Series Lineage:
The TE (Touring Enduro) line represents Husqvarna's commitment to versatile off-road capable machines with dual-sport potential.
Sms4 Designation:
The 'SMS' designation often refers to Husqvarna's supermoto variants, indicating the SMS4 is likely a dual-sport or street-legal enduro version of the TE 125.
Production
Manufacturing Location:
Specific production location for the 2011 models may vary, but historically Husqvarna has manufactured in Sweden and later Italy.
Awards & Recognition
Recognitions
Motorcycle Awards:
Specific awards for the 2011 TE 125/SMS4 are not widely publicized; Husqvarna as a brand is recognized for off-road performance.