Husqvarna TE449 TE511 2011 Workshop Service Repair Manual
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Basic Information Identification Make: Husqvarna Model: TE511 Year: 2011 Codes Chassis Code: CR (for TE449), CR (for TE511) Introduction Market Position Segment: Dual-sport / Off-road motorcycles Target Audience: Enthusiasts and professional mechanics focused on maintenance, repair, and customization of Husqvarna TE series models. Competitive Analysis Competitors: KTM EXC series, Yamaha WR series, Honda CRF-X series, Beta RR series. Key Features Manual Advantage: Provides comprehensive factory-level information crucial for maintaining optimal performance and longevity of the TE449 and TE511. Model Focus: Specifically tailored to the 2011 model year of the Husqvarna TE449 and TE511, ensuring accuracy for these specific bikes. Manual Details Coverage Areas Manual Type: Workshop Service Repair Manual Language: English Format: PDF Download Page Count Estimated Page Count: Hundreds (specific count not provided in product description, but implies comprehensive coverage) Manual Coverage Systems Covered Engine: Comprehensive coverage including disassembly, assembly, diagnostics, and specifications for the TE449 and TE511 engines. Fuel System: Detailed procedures for fuel injection system, fuel pump, injectors, and associated components. Ignition System: Information on ignition coils, spark plugs, and troubleshooting ignition-related issues. Cooling System: Maintenance and repair of the radiator, coolant hoses, water pump, and fan assembly. Exhaust System: Repair and inspection of exhaust pipes, mufflers, and catalytic converters (if applicable). Transmission: Complete overhaul, maintenance, and troubleshooting for the gearbox and clutch mechanisms. Chassis Frame: Inspection, maintenance, and repair of the frame, subframe, and associated mounting points. Suspension Front: Detailed procedures for fork service, including seal replacement, oil changes, and spring adjustments. Suspension Rear: Maintenance and repair of the rear shock absorber, linkage, and swingarm assembly. Brakes Front: Brake caliper service, disc replacement, brake line maintenance, and bleeding procedures. Brakes Rear: Rear brake caliper service, disc replacement, and related maintenance procedures. Wheels Tires: Wheel bearing replacement, tire mounting, and balancing information. Steering: Handlebar, triple clamp, and steering head bearing maintenance and adjustment. Electrical System: Wiring diagrams, battery maintenance, lighting system, starter motor, and troubleshooting electrical faults. Bodywork Fairings: Removal, installation, and repair of plastic body panels, seat, and fuel tank. Lubrication System: Oil change procedures, filter replacement, and lubrication points. Procedures Included Maintenance: Scheduled maintenance tasks, including fluid changes, filter replacements, and inspections. Troubleshooting: Diagnostic flowcharts and step-by-step guides for identifying and resolving common and uncommon problems. Repair: Detailed instructions for disassembling, repairing, and reassembling all major vehicle components. Overhaul: Complete rebuild procedures for the engine, transmission, and other critical systems. Specifications Torque Values: Accurate torque specifications for all fasteners and critical bolts. Clearances Tolerances: Essential service clearances and tolerances for engine components and other moving parts. Wiring Diagrams: Comprehensive electrical wiring diagrams for easy diagnosis and repair. Part Number Identification: Identification of essential part numbers for ordering replacements. Technical Depth Depth: Factory-level technical depth, suitable for professional mechanics and advanced DIY enthusiasts. Diagnostic Capabilities: Includes diagnostic procedures for identifying mechanical and electrical faults. Rebuild Procedures: Detailed rebuild instructions for engine, gearbox, and suspension components. Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Likely searchable text within the PDF for quick information retrieval. Print Quality Printability: Designed for full printing or selective page printing as needed. Binding Type Binding Format: Digital Download (printable) Paper Type Paper Recommendation: High-quality paper recommended for durable reference if printed. Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder (for both TE449 and TE511, with displacement differences) Displacement Te449: Approximately 449cc (exact figure may vary slightly by source) Displacement Te511: Approximately 510cc (exact figure may vary slightly by source) Bore X Stroke Te449: Detailed in manual (typically around 97mm x 60.8mm for TE449-based engines, specific to 2011 generation) Bore X Stroke Te511: Detailed in manual (typically around 98mm x 70.1mm for TE511-based engines, specific to 2011 generation) Valve Train: DOHC, 4 valves per cylinder (typical for this era and model) Cooling: Liquid-cooled Performance Horsepower Te449: Estimated 50-55 HP (varies by specific tuning and exhaust) Horsepower Te511: Estimated 55-60 HP (varies by specific tuning and exhaust) Torque Te449: Estimated 40-45 Nm Torque Te511: Estimated 45-50 Nm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) - Mikuni system common for this era Fuel Type: Unleaded gasoline (minimum 91 octane recommended) Fuel Tank Capacity: Approx. 8.5 liters (2.2 gallons) Transmission Standard Transmission Type: 6-speed manual transmission Clutch Type: Wet, multi-plate Features Gear Ratios: Detailed gear ratios provided within the manual for optimal performance tuning. Final Drive: Chain drive Dimensions Exterior Length: Refer to specific model year specifications within the manual. Width: Refer to specific model year specifications within the manual. Height: Refer to specific model year specifications within the manual. Wheelbase: Refer to specific model year specifications within the manual (e.g., approx. 1470mm) Weights Dry Weight Te449: Approx. 110 kg (242.5 lbs) Dry Weight Te511: Approx. 112 kg (247 lbs) Safety Features Ratings Safety Standards: Adheres to relevant European and international motorcycle safety standards for off-road use. Active Features Braking System: Hydraulic...