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Aprilia RSV 850 RSV850 Motorcycle Complete Workshop Service Repair Manual 2012 2013 2014 2015 2016

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🏷️ Basic Information Identification Make: Aprilia Model: RSV 850 Model Nickname: RSV850 Codes Vin Prefix: ZDP Engine Code General: Rotax V990 👋 Introduction Market Position Market Position: High-performance sportbike, premium segment Competitive Analysis Competitors: Ducati Panigale V2, Aprilia Tuono V4, KTM RC8, BMW S1000RR Key Features Key Features: V-twin engine, advanced electronics, premium suspension and brakes, aggressive styling 📋 Manual Details Coverage Areas Covered Years: 2012, 2013, 2014, 2015, 2016 Regions Covered: Global (English language) Page Count Estimated Page Count: 500-700 Manual Type Manual Type: Complete Workshop Service Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine: Complete overhaul, internal components, tuning, diagnostics, fuel injection, ignition system Transmission: Clutch, gearbox, internal components, lubrication, troubleshooting Chassis: Frame, swingarm, steering head, suspension (front and rear), wheels, tires Brakes: Front and rear brake systems, hydraulic lines, calipers, discs, ABS (if applicable), bleeding procedures Electrical: Wiring diagrams, battery, starter, alternator, lighting, instrumentation, ECU, fault finding Fuel System: Fuel pump, injectors, regulator, lines, tank, diagnostics Cooling System: Radiator, water pump, thermostat, hoses, coolant specifications Exhaust System: Exhaust pipes, mufflers, catalytic converter (if applicable), gasket replacement Bodywork: Fairings, seat, fuel tank, body panel removal and installation, graphics Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, chain adjustment, brake pad inspection Repair: Engine rebuilds, transmission overhauls, suspension repairs, electrical component replacement Troubleshooting: Diagnostic codes, symptom-based troubleshooting, electrical fault finding Diagnostics: Engine management system diagnostics, sensor testing, component testing Torques: Precise torque specifications for all critical fasteners Technical Depth Technical Depth: Comprehensive from basic maintenance to full engine and transmission rebuilds, including electrical system diagnostics and frame alignment 📊 Manual Specifications File Format File Format: PDF Searchable Text: Yes Print Quality Print Quality: High-resolution, suitable for printing Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: V-twin, four-stroke Displacement: 749.9 cc (RSV4 R/Factory) Bore X Stroke: 94 mm x 54.4 mm (RSV4 R/Factory) Valve Train: DOHC, 4 valves per cylinder Compression Ratio: 13.0:1 (RSV4 R/Factory) Cooling System: Liquid-cooled Performance Horsepower Est: 180 HP @ 12,500 rpm (RSV4 R/Factory) Torque Est: 86 lb-ft @ 10,000 rpm (RSV4 R/Factory) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with ride-by-wire throttle Fuel Type: Unleaded Premium Gasoline (95 RON or higher recommended) Fuel Tank Capacity Est: 17 liters (4.5 US gallons) 🔧 Transmission Standard Transmission Type: 6-speed cassette type Clutch: Wet multi-plate clutch with hydraulic control Optional Optional Features: Aprilia Quick Shift (aQS) - standard on some models/years Features Gear Ratios: Specific ratios for each gear available in manual Final Drive: O-ring chain, 525 pitch 📐 Dimensions Exterior Length Est: 2065 mm (81.3 in) Width Est: 735 mm (28.9 in) Height Est: 1130 mm (44.5 in) Wheelbase Est: 1410 mm (55.5 in) Seat Height Est: 845 mm (33.3 in) Weights Dry Weight Est: 178 kg (392.4 lbs) Wet Weight Est: 206 kg (454.1 lbs) (fully fueled) Max Load Capacity Est: 200 kg (441 lbs) 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Motorcycle) Active Features ABS: Bosch 9MP ABS (Multi-level adjustable, often standard) Traction Control: Aprilia Traction Control (ATC) - Multi-level adjustable Wheelie Control: Aprilia Wheelie Control (AWC) - Adjustable Launch Control: Aprilia Launch Control (ALC) - Adjustable Passive Features Lighting: Halogen or LED headlights, LED taillights Brakes: Brembo radial calipers, dual 320mm front discs, 220mm rear disc 💡 Technology Features Infotainment Infotainment System: N/A (Focus on performance and rider aids) Driver Assistance Rider Aids: Advanced electronics suite including multi-level TC, ABS, AWC, ALC, and different riding modes (e.g., Sport, Race, Wet). Display: Digital instrument cluster with comprehensive readouts. Connectivity Connectivity: N/A (Primarily focused on vehicle dynamics) 🔧 Maintenance Service Intervals First Service: 1,000 km (600 miles) - Oil change, filter check, chain adjustment, basic inspection Major Service: 10,000 km (6,000 miles) - Includes valve clearance checks, spark plug replacement, coolant flush, brake fluid replacement Fluid Specifications Engine Oil: SAE 10W-40, API SG/SH or higher, JASO MA/MA2 certified synthetic motorcycle oil (e.g., Motul 7100 10W-40) Coolant: Ethylene glycol-based antifreeze with corrosion inhibitors, 50/50 mix with distilled water Brake Fluid: DOT 4 Clutch Fluid: DOT 4 (Hydraulic clutch system) Transmission Oil: Refer to manual for specific type and capacity, often shared with engine oil or a dedicated lubricant. Known Issues Common Issues: Potential for stator failure, some early ECU glitches (addressable with updates), occasional clutch slave cylinder leaks. Manual provides diagnostic steps. Maintenance Tips: Regular chain lubrication and adjustment, consistent brake fluid changes, ensuring cooling system is clean and free of blockages. 📚 Vehicle History Brand Heritage Brand Heritage: Aprilia is an Italian manufacturer renowned for its racing pedigree and high-performance motorcycles, particularly in the sportbike and supermoto categories. Model Evolution Model Evolution: The RSV4 platform, which the RSV 850 is closely related to (though the product name suggests an 850cc variant, the core...
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Aprilia RSV 850 RSV850 Motorcycle Complete Workshop Service Repair Manual 2012 2013 2014 2015 2016
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
RSV 850
Model Nickname:
RSV850
Codes
Vin Prefix:
ZDP
Engine Code General:
Rotax V990
👋 Introduction
Market Position
Market Position:
High-performance sportbike, premium segment
Competitive Analysis
Competitors:
Ducati Panigale V2, Aprilia Tuono V4, KTM RC8, BMW S1000RR
Key Features
Key Features:
V-twin engine, advanced electronics, premium suspension and brakes, aggressive styling
📋 Manual Details
Coverage Areas
Covered Years:
2012, 2013, 2014, 2015, 2016
Regions Covered:
Global (English language)
Page Count
Estimated Page Count:
500-700
Manual Type
Manual Type:
Complete Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, internal components, tuning, diagnostics, fuel injection, ignition system
Transmission:
Clutch, gearbox, internal components, lubrication, troubleshooting
Chassis:
Frame, swingarm, steering head, suspension (front and rear), wheels, tires
Brakes:
Front and rear brake systems, hydraulic lines, calipers, discs, ABS (if applicable), bleeding procedures
Electrical:
Wiring diagrams, battery, starter, alternator, lighting, instrumentation, ECU, fault finding
Fuel System:
Fuel pump, injectors, regulator, lines, tank, diagnostics
Cooling System:
Radiator, water pump, thermostat, hoses, coolant specifications
Exhaust System:
Exhaust pipes, mufflers, catalytic converter (if applicable), gasket replacement
Bodywork:
Fairings, seat, fuel tank, body panel removal and installation, graphics
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, chain adjustment, brake pad inspection
Repair:
Engine rebuilds, transmission overhauls, suspension repairs, electrical component replacement
Troubleshooting:
Diagnostic codes, symptom-based troubleshooting, electrical fault finding
Diagnostics:
Engine management system diagnostics, sensor testing, component testing
Torques:
Precise torque specifications for all critical fasteners
Technical Depth
Technical Depth:
Comprehensive from basic maintenance to full engine and transmission rebuilds, including electrical system diagnostics and frame alignment
📊 Manual Specifications
File Format
File Format:
PDF
Searchable Text:
Yes
Print Quality
Print Quality:
High-resolution, suitable for printing
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-twin, four-stroke
Displacement:
749.9 cc (RSV4 R/Factory)
Bore X Stroke:
94 mm x 54.4 mm (RSV4 R/Factory)
Valve Train:
DOHC, 4 valves per cylinder
Compression Ratio:
13.0:1 (RSV4 R/Factory)
Cooling System:
Liquid-cooled
Performance
Horsepower Est:
180 HP @ 12,500 rpm (RSV4 R/Factory)
Torque Est:
86 lb-ft @ 10,000 rpm (RSV4 R/Factory)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with ride-by-wire throttle
Fuel Type:
Unleaded Premium Gasoline (95 RON or higher recommended)
Fuel Tank Capacity Est:
17 liters (4.5 US gallons)
🔧 Transmission
Standard
Transmission Type:
6-speed cassette type
Clutch:
Wet multi-plate clutch with hydraulic control
Optional
Optional Features:
Aprilia Quick Shift (aQS) - standard on some models/years
Features
Gear Ratios:
Specific ratios for each gear available in manual
Final Drive:
O-ring chain, 525 pitch
📐 Dimensions
Exterior
Length Est:
2065 mm (81.3 in)
Width Est:
735 mm (28.9 in)
Height Est:
1130 mm (44.5 in)
Wheelbase Est:
1410 mm (55.5 in)
Seat Height Est:
845 mm (33.3 in)
Weights
Dry Weight Est:
178 kg (392.4 lbs)
Wet Weight Est:
206 kg (454.1 lbs) (fully fueled)
Max Load Capacity Est:
200 kg (441 lbs)
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycle)
Active Features
ABS:
Bosch 9MP ABS (Multi-level adjustable, often standard)
Traction Control:
Aprilia Traction Control (ATC) - Multi-level adjustable
Wheelie Control:
Aprilia Wheelie Control (AWC) - Adjustable
Launch Control:
Aprilia Launch Control (ALC) - Adjustable
Passive Features
Lighting:
Halogen or LED headlights, LED taillights
Brakes:
Brembo radial calipers, dual 320mm front discs, 220mm rear disc
💡 Technology Features
Infotainment
Infotainment System:
N/A (Focus on performance and rider aids)
Driver Assistance
Rider Aids:
Advanced electronics suite including multi-level TC, ABS, AWC, ALC, and different riding modes (e.g., Sport, Race, Wet).
Display:
Digital instrument cluster with comprehensive readouts.
Connectivity
Connectivity:
N/A (Primarily focused on vehicle dynamics)
🔧 Maintenance
Service Intervals
First Service:
1,000 km (600 miles) - Oil change, filter check, chain adjustment, basic inspection
Major Service:
10,000 km (6,000 miles) - Includes valve clearance checks, spark plug replacement, coolant flush, brake fluid replacement
Fluid Specifications
Engine Oil:
SAE 10W-40, API SG/SH or higher, JASO MA/MA2 certified synthetic motorcycle oil (e.g., Motul 7100 10W-40)
Coolant:
Ethylene glycol-based antifreeze with corrosion inhibitors, 50/50 mix with distilled water
Brake Fluid:
DOT 4
Clutch Fluid:
DOT 4 (Hydraulic clutch system)
Transmission Oil:
Refer to manual for specific type and capacity, often shared with engine oil or a dedicated lubricant.
Known Issues
Common Issues:
Potential for stator failure, some early ECU glitches (addressable with updates), occasional clutch slave cylinder leaks. Manual provides diagnostic steps.
Maintenance Tips:
Regular chain lubrication and adjustment, consistent brake fluid changes, ensuring cooling system is clean and free of blockages.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Aprilia is an Italian manufacturer renowned for its racing pedigree and high-performance motorcycles, particularly in the sportbike and supermoto categories.
Model Evolution
Model Evolution:
The RSV4 platform, which the RSV 850 is closely related to (though the product name suggests an 850cc variant, the core models are typically RSV4), has been a benchmark in the liter-bike class since its introduction. This manual covers the evolution of the RSV4 through these specific model years.
Production
Production Location:
Noale, Italy
🏆 Awards & Recognition
Recognitions
Prestigious Awards:
The RSV4 platform has consistently received accolades and 'superbike of the year' awards from major motorcycle publications for its performance and innovation.
Ratings
Performance Ratings:
Consistently rated among the top-tier sportbikes for track performance and road dynamics.
Certifications
Emissions Certification:
Meets Euro 3/4 emissions standards for the respective model years.
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