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Tesla Model S Electric Car (includes wiring diagrams) Complete Workshop Service Repair Manual 2012 2013 2014 2015 2016

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🏷️ Basic Information Identification Make: Tesla Model: Model S Model Variant: Electric Sedan Years Covered: 2012, 2013, 2014, 2015, 2016 Codes Vehicle Platform: Tesla Model S (Original Platform) 👋 Introduction Market Position Segment: Luxury Electric Sedan Target Audience: Environmentally conscious luxury car buyers, early adopters of electric vehicle technology. Competitive Analysis Key Competitors Era: Porsche Panamera (ICE), Mercedes-Benz S-Class (ICE), BMW 7 Series (ICE), Audi A8 (ICE) – though Model S was a pioneer in the premium EV segment. Key Features Powertrain: All-electric powertrain, offering instant torque and zero tailpipe emissions. Range: Exceptional electric range for its time, varying by battery pack configuration. Technology: Large central touchscreen interface, Autopilot features (early iterations), over-the-air software updates. Design: Sleek, aerodynamic design with a minimalist interior. 📋 Manual Details Coverage Areas Primary Focus: Complete Workshop Service and Repair Additional Coverage: Includes Wiring Diagrams Model Trim Coverage: All models, engines, trim levels, and transmission types are covered. Page Count Estimated Page Count: Comprehensive (Actual count not specified, but described as 'complete' and 'A-Z') Manual Type Type: Workshop Service Repair Manual Language Language: English Format Delivery Method: Downloadable Digital File File Compatibility: All PC & MAC Computers, Tablets, Mobile Phones 📖 Manual Coverage Systems Covered Powertrain: Electric Motor Assembly, Power Electronics, Battery Management System (BMS), Charging System (AC/DC), Thermal Management System. Chassis: Suspension System (Front & Rear), Steering System (Power Steering), Braking System (Regenerative & Friction Brakes), Wheel & Tire Assemblies. Electrical: Complete Vehicle Electrical System, High-Voltage Systems, Low-Voltage Systems, Lighting, Control Modules (ECU/TCU), Sensors, Actuators, Infotainment System, HVAC Controls, Body Control Modules (BCM). Bodywork: Exterior Body Panels, Doors, Hood, Trunk, Glass, Interior Trim, Seats, Airbag Systems. Procedures Included Maintenance: Scheduled Maintenance, Fluid Checks & Top-Offs (where applicable), Tire Rotation, Brake Pad Inspection, Filter Replacement (cabin filter, etc.). Diagnostics: Troubleshooting Common Issues, Diagnostic Trouble Codes (DTCs) Interpretation, Component Testing Procedures, Wiring Diagram Interpretation. Repair: Component Removal & Installation, System Overhauls, Electrical Connector Repair, Sensor Replacement, Module Programming (conceptual guidance). Wiring Diagrams: Detailed schematics for all major electrical systems, including power distribution, control circuits, sensor inputs, and actuator outputs. Technical Depth Depth: Comprehensive, covering from basic diagnostics and routine maintenance to complex component replacement and electrical system troubleshooting. Designed for professional technicians and advanced DIY enthusiasts. 📊 Manual Specifications File Format Format: Digital (likely PDF) Software Requirement: Adobe Reader (free download) Print Quality Printability: Printable (individual pages or chapters) Binding Type Binding: Not Applicable (Digital Download) Paper Type Paper Type: Not Applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Type: Dual Motor All-Wheel Drive (available) or Single Motor Rear-Wheel Drive. Motor Configuration: Permanent Magnet Synchronous AC Reluctance Motors (varies by performance tier and year). Performance Horsepower: Varied significantly by model and year (e.g., 60 kWh: ~302 hp; 75 kWh: ~325 hp; 85 kWh: ~362 hp; P85/P85D: ~469-691 hp combined). Torque: Instantaneous torque delivery, with peak figures often exceeding 400 lb-ft for base models and significantly higher for performance variants. Fuel System Energy Source: Lithium-ion battery pack (various capacities: 60, 70, 75, 85, 90 kWh depending on model year and configuration). Cooling System Type: Liquid-cooled thermal management system for battery pack, motors, and power electronics. 🔧 Transmission Standard Type: Single-speed reduction gear transmission (direct drive). Optional Drive Layout: Dual Motor All-Wheel Drive (available on most models, standard on 'D' variants). Features Regenerative Braking: Integrated into the powertrain to recapture energy during deceleration. 📐 Dimensions Exterior Length: Approx. 196.1 inches (4981 mm) Width: Approx. 77.7 inches (1974 mm) without mirrors Height: Approx. 56.5 inches (1435 mm) Wheelbase: Approx. 116.2 inches (2952 mm) Cargo Rear Trunk Volume: Approx. 5-6 cubic feet (141-170 L) Front Trunk Volume: Approx. 2.7-5.3 cubic feet (75-150 L) depending on AWD/RWD configuration Weights Curb Weight: Varies by battery size and configuration, typically ranging from 4,476 lbs (2,030 kg) to over 5,000 lbs (2,268 kg). Gross Vehicle Weight Rating Gvw R: Not explicitly stated but generally around 6,000-6,500 lbs. 🛡️ Safety Features Ratings NHTSA Overall: 5-Star Safety Rating (NHTSA) IIHS Top Safety Pick: Top Safety Pick+ (IIHS) for many of these model years. Active Features Electronic Stability Control: Standard Traction Control: Standard Anti Lock Braking System ABS: Standard (integrated with regenerative braking) Driver Assistance Suite: Autopilot (early versions), Traffic-Aware Cruise Control, Autosteer, Automatic Emergency Braking (AEB), Lane Departure Warning (LDW), Blind Spot Warning (BSW). Passive Features Airbags: Front airbags (driver & passenger), side-impact airbags, curtain airbags. Body Structure: Reinforced chassis and battery pack structure for enhanced crash protection. 💡 Technology Features Infotainment Display: Large 17-inch central touchscreen controlling vehicle functions, navigation, media, and climate. Audio System: Premium audio system with multiple speakers and subwoofer, integrated with infotainment. Navigation: Built-in GPS navigation with real-time traffic information and Supercharger station locator. Driver Assistance Autopilot Suite: Features like Traffic-Aware Cruise Control, Autosteer, and Autopark were available and progressively updated via software. Connectivity Software Updates: Over-the-air (OTA) software updates for...
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Tesla Model S Electric Car (includes wiring diagrams) Complete Workshop Service Repair Manual 2012 2013 2014 2015 2016
🏷️ Basic Information
Identification
Make:
Tesla
Model:
Model S
Model Variant:
Electric Sedan
Years Covered:
2012, 2013, 2014, 2015, 2016
Codes
Vehicle Platform:
Tesla Model S (Original Platform)
👋 Introduction
Market Position
Segment:
Luxury Electric Sedan
Target Audience:
Environmentally conscious luxury car buyers, early adopters of electric vehicle technology.
Competitive Analysis
Key Competitors Era:
Porsche Panamera (ICE), Mercedes-Benz S-Class (ICE), BMW 7 Series (ICE), Audi A8 (ICE) – though Model S was a pioneer in the premium EV segment.
Key Features
Powertrain:
All-electric powertrain, offering instant torque and zero tailpipe emissions.
Range:
Exceptional electric range for its time, varying by battery pack configuration.
Technology:
Large central touchscreen interface, Autopilot features (early iterations), over-the-air software updates.
Design:
Sleek, aerodynamic design with a minimalist interior.
📋 Manual Details
Coverage Areas
Primary Focus:
Complete Workshop Service and Repair
Additional Coverage:
Includes Wiring Diagrams
Model Trim Coverage:
All models, engines, trim levels, and transmission types are covered.
Page Count
Estimated Page Count:
Comprehensive (Actual count not specified, but described as 'complete' and 'A-Z')
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Delivery Method:
Downloadable Digital File
File Compatibility:
All PC & MAC Computers, Tablets, Mobile Phones
📖 Manual Coverage
Systems Covered
Powertrain:
Electric Motor Assembly, Power Electronics, Battery Management System (BMS), Charging System (AC/DC), Thermal Management System.
Chassis:
Suspension System (Front & Rear), Steering System (Power Steering), Braking System (Regenerative & Friction Brakes), Wheel & Tire Assemblies.
Electrical:
Complete Vehicle Electrical System, High-Voltage Systems, Low-Voltage Systems, Lighting, Control Modules (ECU/TCU), Sensors, Actuators, Infotainment System, HVAC Controls, Body Control Modules (BCM).
Bodywork:
Exterior Body Panels, Doors, Hood, Trunk, Glass, Interior Trim, Seats, Airbag Systems.
Procedures Included
Maintenance:
Scheduled Maintenance, Fluid Checks & Top-Offs (where applicable), Tire Rotation, Brake Pad Inspection, Filter Replacement (cabin filter, etc.).
Diagnostics:
Troubleshooting Common Issues, Diagnostic Trouble Codes (DTCs) Interpretation, Component Testing Procedures, Wiring Diagram Interpretation.
Repair:
Component Removal & Installation, System Overhauls, Electrical Connector Repair, Sensor Replacement, Module Programming (conceptual guidance).
Wiring Diagrams:
Detailed schematics for all major electrical systems, including power distribution, control circuits, sensor inputs, and actuator outputs.
Technical Depth
Depth:
Comprehensive, covering from basic diagnostics and routine maintenance to complex component replacement and electrical system troubleshooting. Designed for professional technicians and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
Format:
Digital (likely PDF)
Software Requirement:
Adobe Reader (free download)
Print Quality
Printability:
Printable (individual pages or chapters)
Binding Type
Binding:
Not Applicable (Digital Download)
Paper Type
Paper Type:
Not Applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Type:
Dual Motor All-Wheel Drive (available) or Single Motor Rear-Wheel Drive.
Motor Configuration:
Permanent Magnet Synchronous AC Reluctance Motors (varies by performance tier and year).
Performance
Horsepower:
Varied significantly by model and year (e.g., 60 kWh: ~302 hp; 75 kWh: ~325 hp; 85 kWh: ~362 hp; P85/P85D: ~469-691 hp combined).
Torque:
Instantaneous torque delivery, with peak figures often exceeding 400 lb-ft for base models and significantly higher for performance variants.
Fuel System
Energy Source:
Lithium-ion battery pack (various capacities: 60, 70, 75, 85, 90 kWh depending on model year and configuration).
Cooling System
Type:
Liquid-cooled thermal management system for battery pack, motors, and power electronics.
🔧 Transmission
Standard
Type:
Single-speed reduction gear transmission (direct drive).
Optional
Drive Layout:
Dual Motor All-Wheel Drive (available on most models, standard on 'D' variants).
Features
Regenerative Braking:
Integrated into the powertrain to recapture energy during deceleration.
📐 Dimensions
Exterior
Length:
Approx. 196.1 inches (4981 mm)
Width:
Approx. 77.7 inches (1974 mm) without mirrors
Height:
Approx. 56.5 inches (1435 mm)
Wheelbase:
Approx. 116.2 inches (2952 mm)
Cargo
Rear Trunk Volume:
Approx. 5-6 cubic feet (141-170 L)
Front Trunk Volume:
Approx. 2.7-5.3 cubic feet (75-150 L) depending on AWD/RWD configuration
Weights
Curb Weight:
Varies by battery size and configuration, typically ranging from 4,476 lbs (2,030 kg) to over 5,000 lbs (2,268 kg).
Gross Vehicle Weight Rating Gvw R:
Not explicitly stated but generally around 6,000-6,500 lbs.
🛡️ Safety Features
Ratings
NHTSA Overall:
5-Star Safety Rating (NHTSA)
IIHS Top Safety Pick:
Top Safety Pick+ (IIHS) for many of these model years.
Active Features
Electronic Stability Control:
Standard
Traction Control:
Standard
Anti Lock Braking System ABS:
Standard (integrated with regenerative braking)
Driver Assistance Suite:
Autopilot (early versions), Traffic-Aware Cruise Control, Autosteer, Automatic Emergency Braking (AEB), Lane Departure Warning (LDW), Blind Spot Warning (BSW).
Passive Features
Airbags:
Front airbags (driver & passenger), side-impact airbags, curtain airbags.
Body Structure:
Reinforced chassis and battery pack structure for enhanced crash protection.
💡 Technology Features
Infotainment
Display:
Large 17-inch central touchscreen controlling vehicle functions, navigation, media, and climate.
Audio System:
Premium audio system with multiple speakers and subwoofer, integrated with infotainment.
Navigation:
Built-in GPS navigation with real-time traffic information and Supercharger station locator.
Driver Assistance
Autopilot Suite:
Features like Traffic-Aware Cruise Control, Autosteer, and Autopark were available and progressively updated via software.
Connectivity
Software Updates:
Over-the-air (OTA) software updates for infotainment, performance, and driver-assistance systems.
Remote Access:
Mobile app connectivity for remote monitoring, climate control, and charging status.
Charging
Charging Port:
Proprietary Tesla charging port, compatible with Tesla Superchargers and Destination Chargers, as well as J1772 adapters for Level 2 charging.
🔧 Maintenance
Service Intervals
Cabin Air Filter:
Recommended every 2 years or 20,000 miles. The manual would detail the replacement procedure.
Brake Fluid Check:
Recommended every 2 years or 25,000 miles for inspection. Replacement might be required based on condition.
Tire Rotation:
Recommended every 6,250 miles or when tread difference is 2/32 inch.
A C Desiccant Bag:
Typically recommended for replacement every few years to maintain AC performance, procedure detailed in the manual.
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4 High Performance Synthetic Brake Fluid (Manual will specify exact requirement and capacity).
Coolant:
Proprietary Tesla coolant blend for battery thermal management and motor cooling. Manual will specify type and capacity for topping off.
Windshield Washer Fluid:
Standard windshield washer fluid. Capacity typically 1-2 gallons.
Known Issues
Door Handles:
Recessed door handles can sometimes fail to deploy; manual would cover diagnostics and replacement.
12V Battery:
Like all vehicles, the 12V auxiliary battery requires occasional replacement; manual details location and procedure.
Suspension Components:
Early models experienced some wear in suspension bushings or air suspension components (if equipped); manual covers inspection and replacement.
Charging Port Actuator:
Can occasionally fail, preventing charge port door opening; manual would provide troubleshooting for this.
📚 Vehicle History
Brand Heritage
Founding:
Tesla Motors founded in 2003, aiming to accelerate the world's transition to sustainable energy.
Model Evolution
Introduction:
The Model S was Tesla's first mass-produced sedan, launched in 2012, designed from the ground up as an electric vehicle.
Key Updates Era:
Introduced with 60 kWh and 85 kWh battery options. Later years saw the introduction of performance variants (P85, P85D) and battery size updates (70D, 75D, 90D) and minor design tweaks.
Production
Manufacturing Location:
Fremont, California, USA (Tesla Factory)
Production Timeline:
Covered model years represent the initial production run and early evolution of the Model S.
🏆 Awards & Recognition
Recognitions
Motor Trend Car Of The Year:
MotorTrend Car of the Year 2013.
Car And Driver 10 Best:
Car and Driver's 10 Best list multiple times during this period.
Automobile Magazine Al:
Automobile Magazine's All-Star Award recipient.
Ratings
Green Car Of The Year:
Awarded Green Car of the Year by Green Car Journal.
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