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Aprilia SRV 850 Motorcycle Complete Workshop Service Repair Manual 2012 2013 2014 2015

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🏷️ Basic Information Identification Make: Aprilia Model: SRV 850 Model Variant: Maxi-Scooter Type: Motorcycle Generation Generation Identifier: First Generation Codes Engine Code Prefix: G423 👋 Introduction Market Position Segment: Premium Maxi-Scooter Target Audience: Performance-oriented scooter enthusiasts, touring riders, urban commuters seeking substantial power. Competitive Analysis Key Competitors: BMW C 650 GT, Yamaha TMAX, Suzuki Burgman 650, Honda Integra 750. Key Features Vehicle Selling Points: Powerful V-twin engine, comfortable maxi-scooter ergonomics, advanced chassis, significant storage capacity. Manual Selling Points: Enables DIY maintenance and repairs, saving on labor costs; comprehensive, easy-to-follow instructions. 📋 Manual Details Coverage Areas Years Covered: 2012, 2013, 2014, 2015 Models Covered: All Aprilia SRV 850 models, engines, trims, and transmission types Page Count Estimated Page Count: High (Specific count not provided in product info, but implied to be comprehensive) Manual Type Type: Complete Workshop Service Repair Manual Language Language: English (Implied by product description) Format Format: Downloadable Digital File (PDF compatible) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul, disassembly, assembly, timing, valve adjustments, piston and ring replacement, crankshaft and connecting rod service. Fuel System: Fuel injection system, throttle body, fuel pump, injectors, fuel pressure regulation, evaporative emissions control. Ignition System: Ignition coils, spark plugs, ECU control, timing sensors. Cooling System: Radiator, water pump, thermostat, coolant flow, fan operation. Exhaust System: Muffler, catalytic converter, exhaust headers, O2 sensors. Transmission Drivetrain: Automatic transmission (CVT) operation, clutch assembly, belt drive, final drive, gearbox. Chassis Frame: Frame inspection, welds, alignment, fairings, seat, storage compartment. Suspension Front: Front fork assembly, oil seals, damping adjustments, steering head bearings. Suspension Rear: Rear shock absorber, swingarm, linkage (if applicable), bushings. Brakes Front: Brake calipers, master cylinder, brake lines, brake pads, brake discs, ABS system (if equipped). Brakes Rear: Rear brake caliper, master cylinder, brake lines, brake pads, brake disc, ABS system (if equipped). Wheels Tires: Wheel bearing replacement, tire mounting and balancing, rim specifications. Electrical System: Battery, charging system (alternator/stator, regulator/rectifier), starter motor, lighting (headlight, taillight, turn signals), horn, wiring diagrams, fuses, relays. Instrumentation Controls: Dashboard, speedometer, tachometer, warning lights, switches, throttle grip, brake levers. Bodywork Trim: Fairing removal and installation, body panels, seat, storage compartment, bodywork fasteners. Diagnostics Troubleshooting: Fault code identification, symptom-based troubleshooting, diagnostic procedures for all major systems. Procedures Included Scheduled Maintenance: Oil changes, filter replacements, spark plug checks/replacement, air filter service, brake fluid flush, coolant flush, chain/belt inspection and adjustment. Engine Repair: Complete engine disassembly, inspection, component replacement (pistons, rings, valves, seals), and reassembly. Transmission Repair: CVT belt replacement, clutch service, inspection of internal transmission components. Brake Service: Brake pad replacement, brake fluid replacement, caliper overhaul, disc inspection/replacement, ABS system bleeding. Suspension Service: Front fork seal replacement, fork oil change, rear shock absorber replacement, steering head bearing adjustment/replacement. Electrical Diagnostics: Wiring diagram interpretation, charging system testing, starter system troubleshooting, lighting system repair. Bodywork Repair: Fairing repair, panel replacement, fastener torque specifications, trim piece installation. Troubleshooting Guides: Step-by-step guides for diagnosing and resolving common and uncommon issues. Technical Depth Depth: Comprehensive (A-Z coverage, enabling DIY repairs from basic maintenance to complex overhauls). Detail Level: Detailed step-by-step instructions with diagrams and images. 📊 Manual Specifications File Format Compatible Software: Adobe Reader (or any PDF reader) File Type: PDF (Portable Document Format) Print Quality Printable: Yes (individual pages, chapters, or entire manual) Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, V-twin Displacement: 839.5 cc (cc) Bore X Stroke: 90.0 mm x 65.2 mm (mm) Compression Ratio: 10.5:1 (typically) Valve Train: SOHC, 4 valves per cylinder Performance Max Power: 55 kW (74 hp) @ 7,000 rpm (approx.) Max Torque: 76 Nm (56 lb-ft) @ 6,000 rpm (approx.) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with throttle body Fuel Type: Unleaded gasoline (95 RON recommended) Ignition Ignition Type: Electronic ignition with variable timing 🔧 Transmission Standard Type: Automatic CVT (Continuously Variable Transmission) Optional Transmission Options: N/A (CVT is standard) Features Drive Type: Belt drive to rear wheel Clutch: Automatic centrifugal clutch 📐 Dimensions Exterior Length: Approx. 2,235 mm (88.0 in) Width: Approx. 800 mm (31.5 in) Height: Approx. 1,475 mm (58.1 in) (seat height) Weights Dry Weight: Approx. 235 kg (518 lbs) Wet Weight: Approx. 245 kg (540 lbs) (with fluids) Max Load Capacity: Not specified in product info, typically around 180-200 kg for this class. 🛡️ Safety Features Ratings Safety Features: Optional ABS (Anti-lock Braking System), powerful braking system, stable chassis. Active Features Active Safety: ABS (if equipped), responsive braking, stable handling. Passive Features Passive Safety: Integrated lighting, durable construction, secure seating position. 💡 Technology Features Infotainment Dashboard Features: Digital/analog combination instrument cluster, speed indicator, tachometer, fuel gauge, coolant temperature, gear indicator (for some versions), trip computer, warning lights. Driver Assistance ABS: Available as an optional feature on some models/trims. Connectivity Lighting Technology: Halogen headlight, LED taillight, incandescent...
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Aprilia SRV 850 Motorcycle Complete Workshop Service Repair Manual 2012 2013 2014 2015
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
SRV 850
Model Variant:
Maxi-Scooter
Type:
Motorcycle
Generation
Generation Identifier:
First Generation
Codes
Engine Code Prefix:
G423
👋 Introduction
Market Position
Segment:
Premium Maxi-Scooter
Target Audience:
Performance-oriented scooter enthusiasts, touring riders, urban commuters seeking substantial power.
Competitive Analysis
Key Competitors:
BMW C 650 GT, Yamaha TMAX, Suzuki Burgman 650, Honda Integra 750.
Key Features
Vehicle Selling Points:
Powerful V-twin engine, comfortable maxi-scooter ergonomics, advanced chassis, significant storage capacity.
Manual Selling Points:
Enables DIY maintenance and repairs, saving on labor costs; comprehensive, easy-to-follow instructions.
📋 Manual Details
Coverage Areas
Years Covered:
2012, 2013, 2014, 2015
Models Covered:
All Aprilia SRV 850 models, engines, trims, and transmission types
Page Count
Estimated Page Count:
High (Specific count not provided in product info, but implied to be comprehensive)
Manual Type
Type:
Complete Workshop Service Repair Manual
Language
Language:
English (Implied by product description)
Format
Format:
Downloadable Digital File (PDF compatible)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine overhaul, disassembly, assembly, timing, valve adjustments, piston and ring replacement, crankshaft and connecting rod service.
Fuel System:
Fuel injection system, throttle body, fuel pump, injectors, fuel pressure regulation, evaporative emissions control.
Ignition System:
Ignition coils, spark plugs, ECU control, timing sensors.
Cooling System:
Radiator, water pump, thermostat, coolant flow, fan operation.
Exhaust System:
Muffler, catalytic converter, exhaust headers, O2 sensors.
Transmission Drivetrain:
Automatic transmission (CVT) operation, clutch assembly, belt drive, final drive, gearbox.
Chassis Frame:
Frame inspection, welds, alignment, fairings, seat, storage compartment.
Suspension Front:
Front fork assembly, oil seals, damping adjustments, steering head bearings.
Suspension Rear:
Rear shock absorber, swingarm, linkage (if applicable), bushings.
Brakes Front:
Brake calipers, master cylinder, brake lines, brake pads, brake discs, ABS system (if equipped).
Brakes Rear:
Rear brake caliper, master cylinder, brake lines, brake pads, brake disc, ABS system (if equipped).
Wheels Tires:
Wheel bearing replacement, tire mounting and balancing, rim specifications.
Electrical System:
Battery, charging system (alternator/stator, regulator/rectifier), starter motor, lighting (headlight, taillight, turn signals), horn, wiring diagrams, fuses, relays.
Instrumentation Controls:
Dashboard, speedometer, tachometer, warning lights, switches, throttle grip, brake levers.
Bodywork Trim:
Fairing removal and installation, body panels, seat, storage compartment, bodywork fasteners.
Diagnostics Troubleshooting:
Fault code identification, symptom-based troubleshooting, diagnostic procedures for all major systems.
Procedures Included
Scheduled Maintenance:
Oil changes, filter replacements, spark plug checks/replacement, air filter service, brake fluid flush, coolant flush, chain/belt inspection and adjustment.
Engine Repair:
Complete engine disassembly, inspection, component replacement (pistons, rings, valves, seals), and reassembly.
Transmission Repair:
CVT belt replacement, clutch service, inspection of internal transmission components.
Brake Service:
Brake pad replacement, brake fluid replacement, caliper overhaul, disc inspection/replacement, ABS system bleeding.
Suspension Service:
Front fork seal replacement, fork oil change, rear shock absorber replacement, steering head bearing adjustment/replacement.
Electrical Diagnostics:
Wiring diagram interpretation, charging system testing, starter system troubleshooting, lighting system repair.
Bodywork Repair:
Fairing repair, panel replacement, fastener torque specifications, trim piece installation.
Troubleshooting Guides:
Step-by-step guides for diagnosing and resolving common and uncommon issues.
Technical Depth
Depth:
Comprehensive (A-Z coverage, enabling DIY repairs from basic maintenance to complex overhauls).
Detail Level:
Detailed step-by-step instructions with diagrams and images.
📊 Manual Specifications
File Format
Compatible Software:
Adobe Reader (or any PDF reader)
File Type:
PDF (Portable Document Format)
Print Quality
Printable:
Yes (individual pages, chapters, or entire manual)
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, V-twin
Displacement:
839.5 cc (cc)
Bore X Stroke:
90.0 mm x 65.2 mm (mm)
Compression Ratio:
10.5:1 (typically)
Valve Train:
SOHC, 4 valves per cylinder
Performance
Max Power:
55 kW (74 hp) @ 7,000 rpm (approx.)
Max Torque:
76 Nm (56 lb-ft) @ 6,000 rpm (approx.)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with throttle body
Fuel Type:
Unleaded gasoline (95 RON recommended)
Ignition
Ignition Type:
Electronic ignition with variable timing
🔧 Transmission
Standard
Type:
Automatic CVT (Continuously Variable Transmission)
Optional
Transmission Options:
N/A (CVT is standard)
Features
Drive Type:
Belt drive to rear wheel
Clutch:
Automatic centrifugal clutch
📐 Dimensions
Exterior
Length:
Approx. 2,235 mm (88.0 in)
Width:
Approx. 800 mm (31.5 in)
Height:
Approx. 1,475 mm (58.1 in) (seat height)
Weights
Dry Weight:
Approx. 235 kg (518 lbs)
Wet Weight:
Approx. 245 kg (540 lbs) (with fluids)
Max Load Capacity:
Not specified in product info, typically around 180-200 kg for this class.
🛡️ Safety Features
Ratings
Safety Features:
Optional ABS (Anti-lock Braking System), powerful braking system, stable chassis.
Active Features
Active Safety:
ABS (if equipped), responsive braking, stable handling.
Passive Features
Passive Safety:
Integrated lighting, durable construction, secure seating position.
💡 Technology Features
Infotainment
Dashboard Features:
Digital/analog combination instrument cluster, speed indicator, tachometer, fuel gauge, coolant temperature, gear indicator (for some versions), trip computer, warning lights.
Driver Assistance
ABS:
Available as an optional feature on some models/trims.
Connectivity
Lighting Technology:
Halogen headlight, LED taillight, incandescent turn signals.
Storage
Storage Compartment:
Under-seat storage capable of holding one full-face helmet.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 10,000 km or annually (refer to manual for specifics)
Air Filter Replacement:
Every 20,000 km or as needed based on conditions (refer to manual)
Spark Plug Replacement:
Every 20,000 km or annually (refer to manual for specific type)
Brake Fluid Flush:
Every 2 years (refer to manual for specific DOT rating)
Fluid Specifications
Engine Oil Type:
SAE 10W-40 Synthetic Motorcycle Oil (API SG or higher, JASO MA/MA2)
Engine Oil Capacity:
Approx. 1.8 liters (with filter change, refer to manual for precise volume)
Coolant Type:
Ethylene glycol-based coolant with anti-corrosion additives (50% mixture with distilled water)
Brake Fluid Type:
DOT 4 (refer to manual for specific requirements)
Transmission Fluid:
N/A (CVT system, belt and clutch lubrication via engine oil/specific CVT fluid as per manual)
Known Issues
Common Complaints:
Occasional issues with the automatic transmission's responsiveness, potential electrical gremlins if maintenance is neglected, brake pad wear.
Common Issues
Preventative Measures:
Regularly adhering to the service schedule, ensuring clean air intake, checking electrical connections for corrosion.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia (Italian manufacturer, part of Piaggio Group)
Model Evolution
Predecessor:
Aprilia Atlantic 500 (shared engine architecture)
Development Basis:
Derived from the Aprilia Mana 850 platform, adapted for maxi-scooter configuration.
Production
Production Period:
2011 - 2017 (approx.)
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Industry Awards:
No specific industry awards are readily publicized for this model, but it was recognized for its powerful V-twin engine in the maxi-scooter class.
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