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Yamaha GRIZZLY 350 2012 2013 Service Repair Workshop Manual

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The Grizzly 350, model designation YFM350FW (4WD), represents a robust and reliable mid-size utility all-terrain vehicle, produced for the 2012 and 2013 model years. Renowned for its ruggedness and capable 4WD system, this ATV is well-suited for recreational trail riding, light agricultural tasks, and hunting expeditions. Key features include a proven air-cooled engine, the dependable automatic transmission, a sturdy chassis, and a limited-slip front differential for enhanced traction. Its engineering prioritizes durability and practicality, building on an extensive legacy in ATV manufacturing, making it a popular choice for demanding environments. This comprehensive Service and Repair Workshop Manual provides in-depth guidance for maintaining and repairing the Grizzly 350 (YFM350FW) for the 2012 and 2013 model years. It covers all essential systems, including detailed procedures for engine overhaul, fuel system servicing, cooling system maintenance, transmission and drivetrain repair, suspension and brake system work, and electrical system diagnostics. The manual also includes routine maintenance schedules, troubleshooting guides for common issues, and critical technical specifications such as torque values and fluid types. This resource is invaluable for owners, mechanics, and technicians seeking to ensure the optimal performance and longevity of their Grizzly 350. 🏷️ Basic Information Identification Make: Yamaha Model: Grizzly 350 Model Designation: YFM350FW (4WD) Product Type: Service Repair Workshop Manual 👋 Introduction Market Position Product Segment: Mid-size utility ATV, known for its ruggedness, reliability, and 4WD capability, making it popular for recreational trail riding, light farming, and hunting. Competitive Analysis Key Competitors: Honda FourTrax 350/420, Suzuki KingQuad 300/400, Kawasaki Brute Force 300/400, Polaris Sportsman 400/500. Key Features Vehicle Highlights: Proven air-cooled engine, reliable automatic transmission (Ultramatic), sturdy chassis, 4WD with limited-slip front differential, comfortable seating, and practical cargo racks. 📋 Manual Details Coverage Areas Covered Years: 2012, 2013 Page Count Estimated Pages: Hundreds (typical for a comprehensive workshop manual) Manual Type Manual Format Type: Service and Repair Workshop Manual Language Language: English Format Delivery Format: Digital (typically PDF, but may vary) 📖 Manual Coverage Systems Covered Engine: Complete disassembly, inspection, repair, and reassembly of the engine, including top-end (cylinder head, piston, valves), bottom-end (crankshaft, connecting rod, bearings), and lubrication system. Fuel System: Carburetor (Mikuni BSR33), fuel pump, fuel lines, fuel tank, and associated components. Includes adjustments, cleaning, and troubleshooting. Cooling System: Radiator, fan, coolant hoses, thermostat, and water pump. Includes maintenance, flushing, and component testing. Transmission Drivetrain: Automatic transmission (CVT - Ultramatic), drive shaft, differential gears (front and rear), wheel hubs, and CV joints. Includes fluid changes, inspection, and repair procedures. Suspension: Front independent double A-arm suspension, rear swingarm suspension. Includes shock absorbers, springs, bushings, ball joints, and steering components. Torque specifications for all fasteners. Brakes: Hydraulic disc brakes (front and rear), brake lines, master cylinders, calipers, and brake pads. Includes bleeding procedures, pad replacement, and rotor inspection. Electrical System: Ignition system (CDI), starter motor, battery, charging system (stator, rectifier/regulator), lighting, and wiring harness. Includes wiring diagrams, troubleshooting guides, and component testing. Chassis Frame: Frame inspection, welding repairs (if applicable), and alignment checks. Bodywork Trim: Fenders, racks, seat, handlebars, and plastic body panels. Removal, installation, and minor repair guidance. Procedures Included Routine Maintenance: Oil changes, filter replacements (oil, air), spark plug checks/replacement, chain/belt adjustments, lubrication points, tire pressure checks. Troubleshooting: Diagnostic procedures for common issues such as starting problems, poor performance, electrical faults, and braking issues, often presented with symptom-cause-remedy tables. Component Overhaul: Detailed step-by-step instructions for rebuilding major components like the engine, transmission, and carburetor. Specifications: All critical torque values, clearances, fluid capacities, and electrical resistance values required for accurate assembly and diagnostics. Special Tools: Identification and usage of specialized tools recommended or required for specific repair procedures. Technical Depth Depth: Comprehensive. Designed for professional mechanics and advanced DIY enthusiasts, covering everything from basic fluid changes to full engine and transmission rebuilds. 📊 Manual Specifications File Format File Type: Likely PDF for digital delivery, ensuring searchability and easy navigation. May also be available in print. Print Quality Print Resolution: High-resolution scans or native digital files ensure clear diagrams and text. (Assumed for professional manual). Binding Type Binding: N/A (for digital). If printed, typically comb or spiral binding for lay-flat use in a workshop environment. Paper Type Paper Quality: N/A (for digital). If printed, often on durable, coated paper to withstand workshop conditions. ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, SOHC, air-cooled Displacement: 348 cc (21.2 cu. in.) Bore X Stroke: 83.0 mm x 64.5 mm (3.27 in x 2.54 in) Compression Ratio: 9.2:1 Performance Horsepower Est: Approx. 20-22 HP (at flywheel, may vary slightly by region/tuning) Torque Est: Approx. 27-29 Nm (at flywheel, may vary slightly) Fuel System Carburetor Model: Mikuni BSR33, single Fuel Type: Unleaded gasoline, 87 octane (minimum) Ignition Ignition System: CDI (Capacitor Discharge Ignition) Lubrication Oil Type: Yamalube 4 (or equivalent) SAE 10W-40, API Service SG or higher Oil Capacity W Filter: Approx. 1.8 L (1.9 US...
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Yamaha GRIZZLY 350 2012 2013 Service Repair Workshop ManualYamaha GRIZZLY 350 2012 2013 Service Repair Workshop ManualYamaha GRIZZLY 350 2012 2013 Service Repair Workshop ManualYamaha GRIZZLY 350 2012 2013 Service Repair Workshop Manual
The Grizzly 350, model designation YFM350FW (4WD), represents a robust and reliable mid-size utility all-terrain vehicle, produced for the 2012 and 2013 model years. Renowned for its ruggedness and capable 4WD system, this ATV is well-suited for recreational trail riding, light agricultural tasks, and hunting expeditions. Key features include a proven air-cooled engine, the dependable automatic transmission, a sturdy chassis, and a limited-slip front differential for enhanced traction. Its engineering prioritizes durability and practicality, building on an extensive legacy in ATV manufacturing, making it a popular choice for demanding environments. This comprehensive Service and Repair Workshop Manual provides in-depth guidance for maintaining and repairing the Grizzly 350 (YFM350FW) for the 2012 and 2013 model years. It covers all essential systems, including detailed procedures for engine overhaul, fuel system servicing, cooling system maintenance, transmission and drivetrain repair, suspension and brake system work, and electrical system diagnostics. The manual also includes routine maintenance schedules, troubleshooting guides for common issues, and critical technical specifications such as torque values and fluid types. This resource is invaluable for owners, mechanics, and technicians seeking to ensure the optimal performance and longevity of their Grizzly 350.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Grizzly 350
Model Designation:
YFM350FW (4WD)
Product Type:
Service Repair Workshop Manual
👋 Introduction
Market Position
Product Segment:
Mid-size utility ATV, known for its ruggedness, reliability, and 4WD capability, making it popular for recreational trail riding, light farming, and hunting.
Competitive Analysis
Key Competitors:
Honda FourTrax 350/420, Suzuki KingQuad 300/400, Kawasaki Brute Force 300/400, Polaris Sportsman 400/500.
Key Features
Vehicle Highlights:
Proven air-cooled engine, reliable automatic transmission (Ultramatic), sturdy chassis, 4WD with limited-slip front differential, comfortable seating, and practical cargo racks.
📋 Manual Details
Coverage Areas
Covered Years:
2012, 2013
Page Count
Estimated Pages:
Hundreds (typical for a comprehensive workshop manual)
Manual Type
Manual Format Type:
Service and Repair Workshop Manual
Language
Language:
English
Format
Delivery Format:
Digital (typically PDF, but may vary)
📖 Manual Coverage
Systems Covered
Engine:
Complete disassembly, inspection, repair, and reassembly of the engine, including top-end (cylinder head, piston, valves), bottom-end (crankshaft, connecting rod, bearings), and lubrication system.
Fuel System:
Carburetor (Mikuni BSR33), fuel pump, fuel lines, fuel tank, and associated components. Includes adjustments, cleaning, and troubleshooting.
Cooling System:
Radiator, fan, coolant hoses, thermostat, and water pump. Includes maintenance, flushing, and component testing.
Transmission Drivetrain:
Automatic transmission (CVT - Ultramatic), drive shaft, differential gears (front and rear), wheel hubs, and CV joints. Includes fluid changes, inspection, and repair procedures.
Suspension:
Front independent double A-arm suspension, rear swingarm suspension. Includes shock absorbers, springs, bushings, ball joints, and steering components. Torque specifications for all fasteners.
Brakes:
Hydraulic disc brakes (front and rear), brake lines, master cylinders, calipers, and brake pads. Includes bleeding procedures, pad replacement, and rotor inspection.
Electrical System:
Ignition system (CDI), starter motor, battery, charging system (stator, rectifier/regulator), lighting, and wiring harness. Includes wiring diagrams, troubleshooting guides, and component testing.
Chassis Frame:
Frame inspection, welding repairs (if applicable), and alignment checks.
Bodywork Trim:
Fenders, racks, seat, handlebars, and plastic body panels. Removal, installation, and minor repair guidance.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements (oil, air), spark plug checks/replacement, chain/belt adjustments, lubrication points, tire pressure checks.
Troubleshooting:
Diagnostic procedures for common issues such as starting problems, poor performance, electrical faults, and braking issues, often presented with symptom-cause-remedy tables.
Component Overhaul:
Detailed step-by-step instructions for rebuilding major components like the engine, transmission, and carburetor.
Specifications:
All critical torque values, clearances, fluid capacities, and electrical resistance values required for accurate assembly and diagnostics.
Special Tools:
Identification and usage of specialized tools recommended or required for specific repair procedures.
Technical Depth
Depth:
Comprehensive. Designed for professional mechanics and advanced DIY enthusiasts, covering everything from basic fluid changes to full engine and transmission rebuilds.
📊 Manual Specifications
File Format
File Type:
Likely PDF for digital delivery, ensuring searchability and easy navigation. May also be available in print.
Print Quality
Print Resolution:
High-resolution scans or native digital files ensure clear diagrams and text. (Assumed for professional manual).
Binding Type
Binding:
N/A (for digital). If printed, typically comb or spiral binding for lay-flat use in a workshop environment.
Paper Type
Paper Quality:
N/A (for digital). If printed, often on durable, coated paper to withstand workshop conditions.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, SOHC, air-cooled
Displacement:
348 cc (21.2 cu. in.)
Bore X Stroke:
83.0 mm x 64.5 mm (3.27 in x 2.54 in)
Compression Ratio:
9.2:1
Performance
Horsepower Est:
Approx. 20-22 HP (at flywheel, may vary slightly by region/tuning)
Torque Est:
Approx. 27-29 Nm (at flywheel, may vary slightly)
Fuel System
Carburetor Model:
Mikuni BSR33, single
Fuel Type:
Unleaded gasoline, 87 octane (minimum)
Ignition
Ignition System:
CDI (Capacitor Discharge Ignition)
Lubrication
Oil Type:
Yamalube 4 (or equivalent) SAE 10W-40, API Service SG or higher
Oil Capacity W Filter:
Approx. 1.8 L (1.9 US qt)
Cooling System
Coolant Type:
Ethylene glycol-based coolant, 50/50 mix with distilled water
🔧 Transmission
Standard
Transmission Type:
Automatic Continuously Variable Transmission (CVT) with Yamaha Ultramatic® system
Drive Modes:
High, Low, Neutral, Reverse, Park
Drive System:
Shaft Drive (4WD)
Features
Differential Front:
Limited Slip
Differential Rear:
Locked (when 4WD engaged)
Transmission Fluid Type:
Yamaha All-Purpose Gear Oil (or equivalent), API GL-4, SAE 80
Transmission Fluid Capacity
Final Drive Capacity:
Approx. 0.25 L (0.26 US qt)
📐 Dimensions
Exterior
Length:
2065 mm (81.3 in)
Width:
1140 mm (44.9 in)
Height:
1170 mm (46.1 in)
Wheelbase:
1270 mm (50.0 in)
Ground Clearance:
235 mm (9.3 in)
Weights
Dry Weight Est:
270 kg (595 lbs)
Wet Weight Est:
Approx. 290 kg (639 lbs)
Cargo
Front Rack Capacity:
45 kg (99 lbs)
Rear Rack Capacity:
85 kg (187 lbs)
Towing
Towing Capacity:
500 kg (1102 lbs)
Tires
Front Tire Size:
AT25x8-12
Rear Tire Size:
AT25x10-12
Wheels
Wheel Type:
Steel
Bolt Pattern:
4/110 mm
🛡️ Safety Features
Ratings
Atv Safety Standards:
Meets ANSI standards for recreational ATVs.
Active Features
Braking System:
Hydraulic disc brakes (front and rear) with parking brake mechanism.
Engine Braking:
Integrated engine braking provided by the Ultramatic CVT system.
Passive Features
Handlebars:
Contoured handlebars with thumb throttle for controlled acceleration and grip.
Seat:
Comfortable, well-padded seat for rider stability and comfort during operation.
Lighting:
Dual 30W Krypton headlights, 30W Krypton brakelight/taillight.
💡 Technology Features
Infotainment
Infotainment Features:
Basic, focused on functionality rather than entertainment. Features include speedometer, odometer, trip meter, hour meter, and indicator lights (4WD, neutral, reverse, oil level).
Driver Assistance
Driver Assistance Features:
Limited. Primary driver assistance is the Ultramatic CVT system's 'trickle' downhill engine braking and the limited-slip front differential for improved traction.
Connectivity
Connectivity Features:
None in terms of modern electronic connectivity (e.g., Bluetooth, GPS).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1000 km (600 miles) or 6 months, whichever comes first.
Oil Filter Replacement:
Every 1000 km (600 miles) or 6 months, whichever comes first.
Air Filter Cleaning:
Every 500 km (300 miles) or as needed in dusty conditions. Replacement interval varies.
Spark Plug Check:
Every 1000 km (600 miles)
Valve Clearance Check:
Every 4000 km (2500 miles)
Cv Belt Inspection:
Every 2000 km (1200 miles)
Fluid Specifications
Engine Oil Spec:
Yamalube 4 (or equivalent) SAE 10W-40, API Service SG or higher
Transmission Gear Oil Spec:
Yamaha All-Purpose Gear Oil (or equivalent), API GL-4, SAE 80
Brake Fluid Spec:
DOT 3 or DOT 4 hydraulic brake fluid
Known Issues
Common Wear Items:
CV boots, brake pads, wheel bearings, steering components (tie rod ends, ball joints) due to typical operating conditions.
Carburetor Fouling:
Can occur with infrequent use or contaminated fuel, requiring cleaning and adjustment.
Overheating Potential:
While air-cooled, prolonged high-load operation in extreme heat can stress the engine; proper maintenance of cooling fins and airflow is important.
📚 Vehicle History
Brand Heritage
Yamaha Atv Legacy:
Yamaha has a long-standing reputation for building durable and capable ATVs, dating back to the introduction of the first three-wheeled ATVs and continuing with the highly successful four-wheeled lineup.
Model Evolution
Grizzly Lineup:
The Grizzly 350 is an evolution of Yamaha's mid-size utility ATV offerings, building upon platforms like the Timberwolf and Kodiak, emphasizing reliability and practicality for a wide range of users.
Production
Manufacturing Location:
Primarily manufactured in Japan and/or USA.
🏆 Awards & Recognition
Recognitions
Model Recognition:
The Grizzly 350 model line is widely recognized for its durability and reliability in the utility ATV segment. While specific awards for the 2012-2013 model year are not typically highlighted like automotive awards, its consistent positive reviews and market presence speak to its quality.
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