This manual covers the 2012 models, available with 800R and 1000 Rotax V-twin engines. These high-performance ATVs are engineered for demanding off-road conditions, offering a blend of power, advanced suspension, and robust chassis design. The Outlander line emphasizes utility and comfort for various tasks, while the Renegade series provides a sportier, more aggressive riding experience. Both models feature renowned engineering quality and reliability, making them suitable for serious off-road enthusiasts and utility users alike, with key features including powerful engines, intelligent 4x4 systems, and rider-centric design elements. This comprehensive factory service manual provides in-depth technical information essential for the maintenance, repair, and optimization of your or . It covers all major systems, including the Rotax V-twin engines, CVT transmissions, braking, suspension, and electrical systems. Detailed procedures for complete teardown, rebuilds, scheduled maintenance, troubleshooting, diagnostics, and electrical schematics are included. This manual serves as an indispensable resource for owners, mechanics, and technicians, ensuring the longevity and peak performance of these capable all-terrain vehicles. 🏷️ Basic Information Identification Make: Can-Am Model: Outlander / Renegade Model Variants: 800R, 1000 Year: 2012 Codes Oem Manual Part Number: Not Specified (Factory Service Manual PDF) 👋 Introduction Market Position Market Segment: High-performance utility/recreational ATVs, targeting serious off-road enthusiasts and utility users. Competitive Analysis Competitors: Polaris Sportsman/Scrambler, Arctic Cat Alterra/Wildcat, Yamaha Grizzly/Kodiak, Kawasaki Brute Force. Key Features Vehicle Features: Powerful Rotax V-twin engines, advanced suspension systems, robust chassis, intelligent 4x4 systems (Visco-Lok QE), comfort and rider-centric design (Outlander) versus sport-oriented chassis (Renegade). Manual Value Proposition: Provides in-depth factory-level technical information crucial for owners and technicians to maintain, repair, and optimize these complex machines, ensuring longevity and peak performance. 📋 Manual Details Coverage Areas Coverage: Complete teardown and rebuild, maintenance, troubleshooting, diagnostics, electrical schematics, wiring diagrams, specifications. Page Count Page Count: Estimated 800+ pages (typical for this type of comprehensive manual) Manual Type Manual Type: Factory Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Rotax V-twin engine (800R, 1000), fuel injection, ignition, cooling, exhaust, lubrication. Transmission Drivetrain: CVT transmission, drive belts, gear cases (front and rear), drive shafts, differentials, viscous autolock differential. Brakes: Hydraulic disc brakes (front and rear), brake calipers, master cylinders, brake lines, parking brake. Suspension: Front and rear independent suspension, A-arms, shocks, springs, bushings, wheel bearings. Electrical: Battery, charging system (stator, regulator/rectifier), starter, lighting, ignition system, ECM, wiring harnesses, switches, sensors. Fuel System: Fuel tank, fuel pump, fuel filter, fuel injectors, throttle body. Cooling System: Radiator, fan, coolant hoses, thermostat. Body Frame: Frame, body panels, racks, seat, handlebars, fenders. Steering: Steering column, tie rods, steering rack, potential mention of Dynamic Power Steering (DPS) if applicable. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug replacement, valve clearance checks, drive belt inspection/replacement. Troubleshooting: Diagnostic procedures for common and uncommon issues, error code interpretation. Repair Rebuild: Complete engine rebuilds, transmission overhauls, suspension component replacement, brake system repairs, electrical component diagnosis and replacement. Diagnostics: Component testing, sensor data interpretation, EFI system diagnostics. Electrical Schematics: Detailed wiring diagrams for all electrical systems. Technical Depth Depth: Comprehensive, covering from basic maintenance to complete engine and transmission rebuilds, including advanced diagnostics and electrical system analysis. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution, designed for clear printing of text, diagrams, and photographs. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Searchability Searchable Text: Likely text-searchable PDF for quick access to information. ⚙️ Engine Specifications Primary Engine Engine Type 800R: Rotax 799.9 cc, liquid-cooled, SOHC, V-twin, 8-valve Engine Type 1000: Rotax 976 cc, liquid-cooled, SOHC, V-twin, 8-valve Performance Horsepower 800R: Approx. 71 HP (rated) Horsepower 1000: Approx. 82 HP (rated) Torque 800R: Not explicitly specified, but significant for its displacement. Torque 1000: Not explicitly specified, but significant for its displacement. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline, minimum 87 octane Ignition Ignition System: Magneto, electronic ignition with breakerless module Cooling System Cooling Method: Liquid-cooled Lubrication Lubrication System: Wet sump 🔧 Transmission Standard Transmission Type: CVT (Continuously Variable Transmission) with Engine Braking Transmission Modes: Park, Reverse, Neutral, High, Low Features Drive System: Selectable 2WD/4WD with Visco-Lok QE (Quick Engagement) auto-locking front differential. Fluid Requirements Transmission Fluid: Specific CVT fluid (refer to manual for exact specification, e.g., Can-Am specified CVT fluid). 📐 Dimensions Exterior Wheelbase Outlander: Approx. 51 inches (130 cm) Wheelbase Renegade: Approx. 51 inches (130 cm) Weights Dry Weight Approx 800R: Approx. 685 lbs (311 kg) Dry Weight Approx 1000: Approx. 705 lbs (320 kg) Cargo Rack Capacity Front: 200 lbs (90 kg) Rack Capacity Rear: 400 lbs (180 kg) Towing Capacity: 1,300 lbs (590 kg) Dimensions Tire Size Front: 25 x 8 x 12 inches (standard, may vary by trim) Tire Size Rear: 25 x 10 x 12 inches (standard, may vary by...