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    2012 Ford Flex Service & Repair Manual

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    ๐Ÿท๏ธ Basic Information Identification Make: Ford Model: Flex Year: 2012 Codes Platform: D4 (Volvo P2 derived) ๐Ÿ‘‹ Introduction Market Position Positioning: The Ford Flex is a distinctive three-row crossover utility vehicle (CUV) known for its bold styling, spacious interior, and comfortable ride, targeting families and individuals seeking an alternative to traditional SUVs and minivans. Competitive Analysis Competitors: Chevrolet Traverse, Buick Enclave, GMC Acadia, Toyota Highlander, Honda Pilot, Mazda CX-9. Key Features Design: Boxy, distinctive 'modernist' styling, 'cab-forward' design, spacious and flexible interior with fold-flat seating. Powertrain Options: Available with naturally aspirated 3.5L V6 and a more powerful 3.5L EcoBoost V6 engine, with front-wheel drive or all-wheel drive. Manual Value Proposition Benefit: Provides factory-level repair and maintenance information, enabling DIY enthusiasts and professional technicians to accurately diagnose and repair the 2012 Ford Flex, saving time and money. ๐Ÿ“‹ Manual Details Coverage Areas Primary Coverage: 2012 Ford Flex Engine Coverage: 3.5L V6, 3.5L V6 EcoBoost Transmission Coverage: 6F75 (6-speed automatic) Page Count Estimated Pages: Over 2,500 (Digital) Manual Type Type: Online Service and Repair Manual (Software) Language Language: English Format Format: Web-based, Accessible via Browser ๐Ÿ“– Manual Coverage Systems Covered Powertrain: Engine (3.5L Ti-VCT V6, 3.5L V6 EcoBoost), Transmission (6F75 Automatic) Chassis: Suspension (Front & Rear), Steering, Brakes (Front & Rear), Wheels & Tires Electrical: Power Distribution, Lighting, Instrument Cluster, Audio Systems, Navigation, Body Control Modules, Powertrain Control Modules HVAC: Heating, Ventilation, Air Conditioning System Components & Operation Body: Exterior Body Panels, Interior Trim, Doors, Windows, Seats Procedures Included Maintenance: Scheduled Maintenance, Fluid Changes, Filter Replacements, Lubrication Repair: Component Diagnosis, Troubleshooting, Removal, Installation, Overhaul Diagnostics: Diagnostic Trouble Codes (DTCs), On-Board Diagnostics (OBD-II), System Testing Procedures Wiring: Wiring Diagrams, Connector Pinouts, Circuit Descriptions Technical Depth Depth: Factory-Level Detail: From basic fluid checks to complete engine and transmission rebuild procedures, including torque specifications, clearances, and diagnostic flowcharts. ๐Ÿ“Š Manual Specifications File Format Digital Format: Web-based Application (HTML, JavaScript) Print Quality Printability: Digital; printable sections available through browser interface. Binding Type Binding: Not Applicable (Digital) Paper Type Paper: Not Applicable (Digital) โš™๏ธ Engine Specifications Primary Engine Engine 1 Variant: 3.5L Ti-VCT V6 (Duratec) Engine 1 Displacement: 3.5 Liters (3496 cc) Engine 1 Configuration: 60-degree V6, DOHC, 24 Valves Engine 1 Horsepower: 262 hp @ 6250 rpm Engine 1 Torque: 248 lb-ft @ 4500 rpm Performance Engine 2 Variant: 3.5L V6 EcoBoost Engine 2 Displacement: 3.5 Liters (3496 cc) Engine 2 Configuration: 60-degree V6, DOHC, 24 Valves, Twin-Turbocharged Engine 2 Horsepower: 355 hp @ 5700 rpm Engine 2 Torque: 384 lb-ft @ 3500 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Regular Unleaded (87 Octane) for 3.5L, Premium Unleaded (91 Octane Recommended) for 3.5L EcoBoost Engine Management ECU: Ford Powertrain Control Module (PCM) ๐Ÿ”ง Transmission Standard Transmission Type: 6F75 6-Speed Automatic Optional AWD Option: Available with All-Wheel Drive (AWD) Features Transmission Features: SelectShiftโ„ข Automatic with Paddle Shifters (on certain trims/options) Fluid Specifications Transmission Fluid Type: Merconยฎ LV Automatic Transmission Fluid (ATF) ๐Ÿ“ Dimensions Exterior Length: 201.8 inches Width: 78.2 inches Height: 68.3 inches Wheelbase: 117.9 inches Weights Curb Weight: Approx. 4,600 - 4,900 lbs (depending on configuration) Gross Vehicle Weight Rating: Approx. 6,400 lbs Cargo Cargo Volume Behind 3Rd Row: 20.0 cubic feet Cargo Volume Behind 2Nd Row: 40.2 cubic feet Cargo Volume Max: 83.2 cubic feet ๐Ÿ›ก๏ธ Safety Features Ratings NHTSA Overall Rating: 5-Star (for models tested during the 2012 model year) IIHS Top Safety Pick: Yes (for models tested) Active Features ABS: Anti-lock Braking System (ABS) Esc: Electronic Stability Control (AdvanceTracยฎ) Traction Control: Traction Control System (TCS) Passive Features Airbags: Front, Side-Impact (front and second row), Curtain (all rows) Seatbelts: 3-point safety belts with pretensioners and load limiters ๐Ÿ’ก Technology Features Infotainment Infotainment System: Ford SYNCยฎ with MyFord Touchโ„ข (optional, depending on trim level and package) Audio Options: Sony Premium Audio System (optional) Driver Assistance Parking Aids: Rearview Camera, Parking Sensors (optional) Cruise Control: Adaptive Cruise Control (optional on some trims) Connectivity Usb Ports: Available USB ports for media and device charging. Bluetooth: Bluetooth connectivity for hands-free calling and audio streaming via SYNCยฎ. ๐Ÿ”ง Maintenance Service Intervals Oil Change Interval: Every 7,500 miles or 6 months, or based on the Intelligent Oil-Life Monitor system. Tire Rotation: Every 7,500 miles Engine Air Filter: Inspect every 30,000 miles, replace as needed. Cabin Air Filter: Inspect every 15,000 miles or 12 months, replace as needed. Transmission Fluid Service: Refer to manual for specific intervals based on driving conditions; generally recommended around 60,000-100,000 miles for severe use. Fluid Specifications Engine Oil Type: SAE 5W-30, meeting Ford Specification WSS-M2C946-A or equivalent. Engine Oil Capacity: 6.5 quarts (6.2 liters) with filter for 3.5L V6; 6.5 quarts (6.2 liters) for 3.5L EcoBoost. Coolant Type: Ford Gold Coolant (or equivalent) - Prediluted. Known Issues Common Concerns: Water pump leaks, occasional transmission shift quality issues, potential for fuel injectors in...
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    ๐Ÿท๏ธ Basic Information
    Identification
    Make:
    Ford
    Model:
    Flex
    Year:
    2012
    Codes
    Platform:
    D4 (Volvo P2 derived)
    ๐Ÿ‘‹ Introduction
    Market Position
    Positioning:
    The Ford Flex is a distinctive three-row crossover utility vehicle (CUV) known for its bold styling, spacious interior, and comfortable ride, targeting families and individuals seeking an alternative to traditional SUVs and minivans.
    Competitive Analysis
    Competitors:
    Chevrolet Traverse, Buick Enclave, GMC Acadia, Toyota Highlander, Honda Pilot, Mazda CX-9.
    Key Features
    Design:
    Boxy, distinctive 'modernist' styling, 'cab-forward' design, spacious and flexible interior with fold-flat seating.
    Powertrain Options:
    Available with naturally aspirated 3.5L V6 and a more powerful 3.5L EcoBoost V6 engine, with front-wheel drive or all-wheel drive.
    Manual Value Proposition
    Benefit:
    Provides factory-level repair and maintenance information, enabling DIY enthusiasts and professional technicians to accurately diagnose and repair the 2012 Ford Flex, saving time and money.
    ๐Ÿ“‹ Manual Details
    Coverage Areas
    Primary Coverage:
    2012 Ford Flex
    Engine Coverage:
    3.5L V6, 3.5L V6 EcoBoost
    Transmission Coverage:
    6F75 (6-speed automatic)
    Page Count
    Estimated Pages:
    Over 2,500 (Digital)
    Manual Type
    Type:
    Online Service and Repair Manual (Software)
    Language
    Language:
    English
    Format
    Format:
    Web-based, Accessible via Browser
    ๐Ÿ“– Manual Coverage
    Systems Covered
    Powertrain:
    Engine (3.5L Ti-VCT V6, 3.5L V6 EcoBoost), Transmission (6F75 Automatic)
    Chassis:
    Suspension (Front & Rear), Steering, Brakes (Front & Rear), Wheels & Tires
    Electrical:
    Power Distribution, Lighting, Instrument Cluster, Audio Systems, Navigation, Body Control Modules, Powertrain Control Modules
    HVAC:
    Heating, Ventilation, Air Conditioning System Components & Operation
    Body:
    Exterior Body Panels, Interior Trim, Doors, Windows, Seats
    Procedures Included
    Maintenance:
    Scheduled Maintenance, Fluid Changes, Filter Replacements, Lubrication
    Repair:
    Component Diagnosis, Troubleshooting, Removal, Installation, Overhaul
    Diagnostics:
    Diagnostic Trouble Codes (DTCs), On-Board Diagnostics (OBD-II), System Testing Procedures
    Wiring:
    Wiring Diagrams, Connector Pinouts, Circuit Descriptions
    Technical Depth
    Depth:
    Factory-Level Detail: From basic fluid checks to complete engine and transmission rebuild procedures, including torque specifications, clearances, and diagnostic flowcharts.
    ๐Ÿ“Š Manual Specifications
    File Format
    Digital Format:
    Web-based Application (HTML, JavaScript)
    Print Quality
    Printability:
    Digital; printable sections available through browser interface.
    Binding Type
    Binding:
    Not Applicable (Digital)
    Paper Type
    Paper:
    Not Applicable (Digital)
    โš™๏ธ Engine Specifications
    Primary Engine
    Engine 1 Variant:
    3.5L Ti-VCT V6 (Duratec)
    Engine 1 Displacement:
    3.5 Liters (3496 cc)
    Engine 1 Configuration:
    60-degree V6, DOHC, 24 Valves
    Engine 1 Horsepower:
    262 hp @ 6250 rpm
    Engine 1 Torque:
    248 lb-ft @ 4500 rpm
    Performance
    Engine 2 Variant:
    3.5L V6 EcoBoost
    Engine 2 Displacement:
    3.5 Liters (3496 cc)
    Engine 2 Configuration:
    60-degree V6, DOHC, 24 Valves, Twin-Turbocharged
    Engine 2 Horsepower:
    355 hp @ 5700 rpm
    Engine 2 Torque:
    384 lb-ft @ 3500 rpm
    Fuel System
    Fuel Delivery:
    Electronic Fuel Injection (EFI)
    Fuel Type:
    Regular Unleaded (87 Octane) for 3.5L, Premium Unleaded (91 Octane Recommended) for 3.5L EcoBoost
    Engine Management
    ECU:
    Ford Powertrain Control Module (PCM)
    ๐Ÿ”ง Transmission
    Standard
    Transmission Type:
    6F75 6-Speed Automatic
    Optional
    AWD Option:
    Available with All-Wheel Drive (AWD)
    Features
    Transmission Features:
    SelectShiftโ„ข Automatic with Paddle Shifters (on certain trims/options)
    Fluid Specifications
    Transmission Fluid Type:
    Merconยฎ LV Automatic Transmission Fluid (ATF)
    ๐Ÿ“ Dimensions
    Exterior
    Length:
    201.8 inches
    Width:
    78.2 inches
    Height:
    68.3 inches
    Wheelbase:
    117.9 inches
    Weights
    Curb Weight:
    Approx. 4,600 - 4,900 lbs (depending on configuration)
    Gross Vehicle Weight Rating:
    Approx. 6,400 lbs
    Cargo
    Cargo Volume Behind 3Rd Row:
    20.0 cubic feet
    Cargo Volume Behind 2Nd Row:
    40.2 cubic feet
    Cargo Volume Max:
    83.2 cubic feet
    ๐Ÿ›ก๏ธ Safety Features
    Ratings
    NHTSA Overall Rating:
    5-Star (for models tested during the 2012 model year)
    IIHS Top Safety Pick:
    Yes (for models tested)
    Active Features
    ABS:
    Anti-lock Braking System (ABS)
    Esc:
    Electronic Stability Control (AdvanceTracยฎ)
    Traction Control:
    Traction Control System (TCS)
    Passive Features
    Airbags:
    Front, Side-Impact (front and second row), Curtain (all rows)
    Seatbelts:
    3-point safety belts with pretensioners and load limiters
    ๐Ÿ’ก Technology Features
    Infotainment
    Infotainment System:
    Ford SYNCยฎ with MyFord Touchโ„ข (optional, depending on trim level and package)
    Audio Options:
    Sony Premium Audio System (optional)
    Driver Assistance
    Parking Aids:
    Rearview Camera, Parking Sensors (optional)
    Cruise Control:
    Adaptive Cruise Control (optional on some trims)
    Connectivity
    Usb Ports:
    Available USB ports for media and device charging.
    Bluetooth:
    Bluetooth connectivity for hands-free calling and audio streaming via SYNCยฎ.
    ๐Ÿ”ง Maintenance
    Service Intervals
    Oil Change Interval:
    Every 7,500 miles or 6 months, or based on the Intelligent Oil-Life Monitor system.
    Tire Rotation:
    Every 7,500 miles
    Engine Air Filter:
    Inspect every 30,000 miles, replace as needed.
    Cabin Air Filter:
    Inspect every 15,000 miles or 12 months, replace as needed.
    Transmission Fluid Service:
    Refer to manual for specific intervals based on driving conditions; generally recommended around 60,000-100,000 miles for severe use.
    Fluid Specifications
    Engine Oil Type:
    SAE 5W-30, meeting Ford Specification WSS-M2C946-A or equivalent.
    Engine Oil Capacity:
    6.5 quarts (6.2 liters) with filter for 3.5L V6; 6.5 quarts (6.2 liters) for 3.5L EcoBoost.
    Coolant Type:
    Ford Gold Coolant (or equivalent) - Prediluted.
    Known Issues
    Common Concerns:
    Water pump leaks, occasional transmission shift quality issues, potential for fuel injectors in EcoBoost engines, HVAC system blend door actuator failures.
    ๐Ÿ“š Vehicle History
    Brand Heritage
    Ford Heritage:
    Ford Motor Company, founded in 1903, has a long history of innovation and mass production in the automotive industry, known for iconic vehicles like the Model T, F-Series trucks, Mustang, and Explorer.
    Model Evolution
    Flex Introduction:
    The Ford Flex was introduced for the 2009 model year as a 2010 model, replacing the Ford Freestar minivan and Mercury Monterey. It was designed to offer a unique alternative in the crossover segment.
    Production
    Assembly Plant:
    Oakville Assembly Plant, Oakville, Ontario, Canada
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