🏷️ Basic Information Identification Make: Ford Model: Fusion Hybrid Year: 2012 Codes Product Name: Ford Fusion Hybrid 2012 Service & Repair Workshop Manual Broader Coverage Product Name: Ford Vehicles All Models 2012 Service & Repair Workshop Manual Download PDF 👋 Introduction Market Position Vehicle Segment: Mid-size Sedan (Hybrid Variant) Target Audience For Manual: Professional Mechanics, Dealership Technicians, DIY Enthusiasts with advanced mechanical knowledge. Competitive Analysis Key Competitors 2012: Toyota Camry Hybrid, Honda Accord Hybrid, Hyundai Sonata Hybrid. Key Features Of Manual Visual Aid Quality: Hundreds of pages with detailed photos and diagrams, including highly detailed exploded diagrams. Instructional Style: Step-by-step instructions for correct job completion. 📋 Manual Details Coverage Areas Overall Coverage: All Ford models for the 2012 model year, with specific in-depth coverage for the Fusion Hybrid. Page Count Estimated Page Count: Hundreds of pages (exact number not specified, but implied to be extensive) Manual Type Type: Factory Service Repair Workshop Manual Language Language: English Format Format: PDF (Downloadable) 📖 Manual Coverage Systems Covered Powertrain: Internal Combustion Engine (ICE), Electric Motor, Hybrid Powertrain Control Module (PCM), Battery Management System (BMS), Regenerative Braking System. Chassis: Suspension (front and rear), Steering System (electric power assisted), Brakes (hydraulic, ABS, EBD, regenerative braking integration), Wheel Alignment, Chassis Control Systems. Electrical: 12V Electrical System, High-Voltage Battery System, Charging System, Lighting (exterior and interior), Instrumentation and Gauges, Audio System, HVAC System, Power Accessories (windows, locks, seats), Body Control Module (BCM), Powertrain Control Module (PCM), Hybrid Control Module (HCM), Antilock Braking System (ABS) module, Electronic Stability Control (ESC) module, Navigation System, Keyless Entry and Start System. Body And Trim: Exterior Body Panels, Interior Trim, Seats, Doors, Hood, Trunk, Bumpers, Glass, Roof Systems, Sealing Systems. Hybrid Specific: Hybrid Synergy Drive operation, High-Voltage Battery Pack (diagnosis, replacement procedures), Electric Motor/Generator (MG1/MG2) operation and diagnostics, Power Split Device (PSD) operation, Hybrid Control Module (HCM) programming and diagnostics, DC-DC Converter operation. Procedures Included Maintenance: Scheduled Maintenance (oil changes, filter replacements, fluid checks/changes), Brake Pad/Rotor Replacement, Tire Rotation and Balancing, Battery Checks (12V), Cabin Air Filter Replacement, Wiper Blade Replacement. Repair: Engine Repair and Rebuild, Transmission Repair, Hybrid Drivetrain Component Repair/Replacement, Brake System Overhaul, Suspension Component Replacement, Steering System Component Replacement, Electrical Component Diagnosis and Replacement, Body Panel Repair and Replacement, HVAC System Repair, Fuel System Repair (ICE). Troubleshooting: Diagnostic Trouble Codes (DTCs) interpretation and troubleshooting procedures, Symptom-based troubleshooting guides, Hybrid system fault diagnosis, Electrical system diagnostics, Engine performance issues, Transmission performance issues. Diagnostics: On-Board Diagnostics (OBD-II) systems, Scan Tool usage and data interpretation, Wiring Diagrams analysis, Component testing procedures (resistance, voltage, current), Hybrid system diagnostic tools and procedures. Technical Depth Depth: Comprehensive from basic maintenance to complete engine and hybrid system overhauls, including detailed electrical schematics and diagnostic procedures. Designed for professional technicians. 📊 Manual Specifications File Format File Type: PDF Searchability: Implied to be searchable due to PDF format, allowing for quick access to information. Print Quality Printability: Printable (single pages or entire manual). Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) Licensing License Type: Lifetime use on unlimited devices. No expiry dates or renewal fees. Compatibility Operating Systems: Compatible with all Windows and MAC computers. ⚙️ Engine Specifications Primary Engine Ice Engine Type: Atkinson Cycle, Inline 4-Cylinder Ice Engine Displacement: 2.5 Liters (2488 cc) Ice Engine Fuel Delivery: Electronic Fuel Injection (EFI) Ice Engine Horsepower Combined: 200 net horsepower (combined system output, ICE + electric motor) Ice Engine Torque Combined: Not explicitly stated for combined system, but ICE typically around 170 lb-ft. Engine Code Typical: Ford Duratec Hybrid (Hybrid variant of the 2.5L Duratec) Performance Electric Motor Type: Permanent Magnet AC Synchronous Motor High Voltage Battery Type: Nickel-Metal Hydride (NiMH) High Voltage Battery Voltage Nominal: Approximately 300-350 Volts (DC) Fuel System Fuel Type: Unleaded Gasoline Fuel Tank Capacity: 17.5 gallons (approximate) 🔧 Transmission Standard Type: Electronic Continuously Variable Transmission (eCVT) with integrated Power Split Device (PSD) Optional Optional Transmission: N/A (Hybrid models are exclusively eCVT) Features Hybrid Integration: Seamless integration of ICE and electric motor via the PSD for optimal efficiency and performance. Fluid Type Transmission: Mercon LV ATF or equivalent (Specific Ford MERCON LV specification required for eCVT, consult manual for exact part numbers and fill procedures). 📐 Dimensions Exterior Length: 190.9 inches Width: 72.9 inches Height: 58.2 inches Wheelbase: 107.4 inches Weights Curb Weight: Approximately 3,598 lbs Cargo Trunk Capacity: 16.0 cubic feet 🛡️ Safety Features Ratings NHTSA Overall Rating: Likely 5-Star (Based on typical Ford Fusion ratings for the era, specific 2012 Fusion Hybrid rating should be verified in a comprehensive safety document if available). IIHS Top Safety Pick: Likely a Top Safety Pick (Based on typical Ford Fusion ratings for the era, specific 2012 Fusion Hybrid rating should be verified in a comprehensive safety document if available). Active Features ABS: Anti-lock Braking System (ABS) with Electronic Brake-force Distribution (EBD)...