Kia Sorento 2012 3.5L DOHC Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Kia Model: Sorento Year: 2012 Engine Variant: 3.5L DOHC V6 Generation Second Generation Code: XM 👋 Introduction Market Position Vehicle Segment: Mid-size SUV / Crossover Competitive Analysis Key Competitors 2012: Toyota Highlander, Honda Pilot, Ford Edge, Hyundai Santa Fe, Chevrolet Equinox Key Features Vehicle Platform Design: Monocoque (Unibody) construction, sharing platform with Kia Sportage and Hyundai ix35/Tucson Key Features Manual Download Benefit: Instant Download, eliminating shipping costs and delays 📋 Manual Details Coverage Areas Primary Coverage: Repair, Maintenance, Diagnostics, Troubleshooting, Specifications Component Coverage: Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical System, HVAC, Body, Interior Page Count Total Pages: 1336 Manual Type Type: Workshop Service and Repair Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Full Engine Overhaul, Cylinder Head, Block, Pistons, Connecting Rods, Crankshaft, Camshafts, Timing System Engine Management: Fuel Injection System, Ignition System, Emissions Control, Sensors and Actuators, ECU Diagnosis Transmission Drivetrain: Automatic Transmission (including internal components), Transfer Case, Driveshafts, CV Joints, Differentials Suspension Steering: Front and Rear Suspension Components, Shock Absorbers, Springs, Control Arms, Steering Rack, Power Steering System Brakes: Brake System Hydraulics, ABS System, Disc Brakes (Front and Rear), Parking Brake Electrical System: Battery, Charging System, Starting System, Lighting System, Fuses and Relays, Wiring Diagrams, Body Control Modules (BCM) HVAC: Air Conditioning System, Heater Core, Blower Motor, Climate Control Unit Body Interior: Body Panels, Doors, Hood, Tailgate, Interior Trim, Seats, Safety Restraints (Airbags, Seatbelts) Procedures Included Maintenance: Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks and Replacements Diagnostics Troubleshooting: Step-by-step diagnostic procedures for common and uncommon faults, DTC (Diagnostic Trouble Code) explanations Repair Rebuild: Detailed step-by-step instructions for removal, disassembly, assembly, and installation of all major components Adjustments: Precise specifications and procedures for adjustments of various systems (e.g., wheel alignment, parking brake) Technical Depth Depth: Comprehensive: Covers from basic maintenance to full engine and transmission rebuilds, including diagnostic procedures and wiring schematics. 📊 Manual Specifications File Format Quality: High Resolution PDF, ensuring clear text and diagrams Print Quality Printability: Fully Printable, allowing users to print specific sections or the entire manual Binding Type Digital Binding: N/A (Digital Download) Paper Type Digital Paper Equivalent: N/A (Digital Download) Requirements Software Requirement: Adobe Reader or compatible PDF viewer Os Compatibility: Windows, macOS, Linux ⚙️ Engine Specifications Primary Engine Engine Code: G6DG (Lambda II MPi) Configuration: 3.5L (3470 cc) V6, DOHC (Dual Overhead Camshafts), 24 Valves Performance Horsepower: Approximately 276 hp @ 6300 rpm (varies slightly by market) Torque: Approximately 248 lb-ft (336 Nm) @ 5000 rpm (varies slightly by market) Fuel System Induction Type: Multi-Point Fuel Injection (MPi) Recommended Fuel: 87 Octane Unleaded Gasoline Technical Details Bore X Stroke: 92.0 mm x 87.0 mm Compression Ratio: 10.4:1 Timing Drive: Timing Chain 🔧 Transmission Standard Type: 6-Speed Automatic Transmission (H-Matic) Optional Drivetrain Options: Front-Wheel Drive (FWD) or All-Wheel Drive (AWD) Features Tiptronic Mode: Available (driver-selectable manual shifting) 📐 Dimensions Exterior Length: Approx. 189.4 inches (4810 mm) Width: Approx. 74.2 inches (1885 mm) Height: Approx. 66.1 inches (1680 mm) (excluding roof rails) Weights Curb Weight: Approx. 4,100 - 4,400 lbs (1860 - 2000 kg) depending on drivetrain 🛡️ Safety Features Ratings NHTSA Overall Rating: Generally good, but specific model year ratings should be verified Active Features Stability Control: Electronic Stability Control (ESC), Traction Control System (TCS) Braking Assist: Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist System (BAS) Passive Features Airbag System: Front, Front Side, and Side Curtain Airbags 💡 Technology Features Infotainment Audio System Features: Available with AM/FM/CD/MP3, SiriusXM satellite radio, USB and auxiliary input jacks, Bluetooth connectivity. Navigation System: Optional touchscreen navigation system with voice recognition. Driver Assistance Camera Systems: Available rearview camera for parking assistance. Connectivity Bluetooth Features: Hands-free phone operation and audio streaming. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000 to 7,500 miles (8,000 to 12,000 km) or 6 months, depending on driving conditions. Engine Air Filter: Recommended replacement every 15,000 to 30,000 miles (24,000 to 48,000 km) Cabin Air Filter: Recommended replacement every 15,000 to 30,000 miles (24,000 to 48,000 km) Fluid Specifications Engine Oil Type: API SN/SP, ILSAC GF-5 or newer, SAE 0W-20 Synthetic Engine Oil Capacity: Approx. 6.9 US quarts (6.5 liters) with filter change Coolant Type: Kia Genuine Long Life Coolant (or equivalent OAT-based, ethylene glycol) Transmission Fluid Type: Kia Genuine ATF SP-IV or equivalent Known Issues Engine Concerns: Potential for oil consumption in some units, though less prevalent than some other Kia engines. Check for proper maintenance history. Transmission Concerns: Rare instances of transmission shifting issues; adherence to fluid change intervals is crucial. Suspension Components: Some owners report premature wear of certain suspension bushings or control arms, particularly in heavy-duty use. 📚 Vehicle History Brand Heritage Kia Motors Corp: Founded in 1944, originally a manufacturer of steel tubing and bicycle parts before entering automotive production. Model...
Approx. 4,100 - 4,400 lbs (1860 - 2000 kg) depending on drivetrain
🛡️ Safety Features
Ratings
NHTSA Overall Rating:
Generally good, but specific model year ratings should be verified
Active Features
Stability Control:
Electronic Stability Control (ESC), Traction Control System (TCS)
Braking Assist:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist System (BAS)
Passive Features
Airbag System:
Front, Front Side, and Side Curtain Airbags
💡 Technology Features
Infotainment
Audio System Features:
Available with AM/FM/CD/MP3, SiriusXM satellite radio, USB and auxiliary input jacks, Bluetooth connectivity.
Navigation System:
Optional touchscreen navigation system with voice recognition.
Driver Assistance
Camera Systems:
Available rearview camera for parking assistance.
Connectivity
Bluetooth Features:
Hands-free phone operation and audio streaming.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 to 7,500 miles (8,000 to 12,000 km) or 6 months, depending on driving conditions.
Engine Air Filter:
Recommended replacement every 15,000 to 30,000 miles (24,000 to 48,000 km)
Cabin Air Filter:
Recommended replacement every 15,000 to 30,000 miles (24,000 to 48,000 km)
Fluid Specifications
Engine Oil Type:
API SN/SP, ILSAC GF-5 or newer, SAE 0W-20 Synthetic
Engine Oil Capacity:
Approx. 6.9 US quarts (6.5 liters) with filter change
Coolant Type:
Kia Genuine Long Life Coolant (or equivalent OAT-based, ethylene glycol)
Transmission Fluid Type:
Kia Genuine ATF SP-IV or equivalent
Known Issues
Engine Concerns:
Potential for oil consumption in some units, though less prevalent than some other Kia engines. Check for proper maintenance history.
Transmission Concerns:
Rare instances of transmission shifting issues; adherence to fluid change intervals is crucial.
Suspension Components:
Some owners report premature wear of certain suspension bushings or control arms, particularly in heavy-duty use.
📚 Vehicle History
Brand Heritage
Kia Motors Corp:
Founded in 1944, originally a manufacturer of steel tubing and bicycle parts before entering automotive production.
Model Evolution
Second Generation Introduction:
The XM generation Sorento was introduced for the 2010 model year, representing a significant shift towards a more car-like crossover design compared to the body-on-frame first generation.
Production
Manufacturing Locations:
Primarily South Korea (Hwaseong Plant), with some production in other Kia facilities globally.
🏆 Awards & Recognition
Recognitions
IIHS Top Safety Pick:
The 2012 Sorento was often a Top Safety Pick by the IIHS, reflecting good crash test performance.