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KTM 690 SMC R 2012 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: KTM Model: 690 SMC R Year: 2012 Vehicle Type: Supermoto / Naked Sportbike Codes Chassis Code: 690 SMC R 👋 Introduction Market Position Segment: High-performance Supermoto Target Audience: Enthusiast riders, mechanics, workshop technicians Competitive Analysis Competitors: Ducati Hypermotard, Aprilia Dorsoduro, Yamaha Ténéré 700 (in certain aspects) Key Features Vehicle Focus: Agility, off-road inspired performance, track-day capability on the street Manual Value: Enables owners to perform all maintenance and repairs, maximizing performance and longevity 📋 Manual Details Coverage Areas Coverage Scope: Complete factory service and repair Page Count Estimated Pages: Hundreds Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Full engine disassembly, inspection, repair, and reassembly Fuel System: Fuel injection system, throttle body, fuel pump, injectors, fuel pressure regulation Ignition System: Ignition coils, spark plugs, ECU control Cooling System: Radiator, coolant lines, water pump, thermostat Exhaust System: Exhaust headers, catalytic converter, muffler, lambda sensors Transmission Drivetrain: Clutch operation, gearbox inspection and repair, chain and sprockets Chassis Frame: Frame inspection, steering head bearing service, swingarm and linkage maintenance Suspension Front: WP USD fork disassembly, service, and adjustments (compression, rebound, preload) Suspension Rear: WP monoshock absorber service, linkage system maintenance, rear shock adjustments Brakes Front: Brake caliper service, master cylinder, brake lines, rotor inspection and replacement Brakes Rear: Rear brake caliper service, master cylinder, brake lines, rotor inspection and replacement Wheels Tires: Wheel bearing service, tire replacement, wheel balancing Electrical System: Wiring diagrams, battery, starter, alternator, lighting, sensors Electronics ECU: Engine Control Unit (ECU) diagnostics and parameters, sensor signals Bodywork Fairings: Fairing removal and installation, seat, fuel tank removal Procedures Included Scheduled Maintenance: Detailed maintenance schedules and procedures Troubleshooting: Diagnostic procedures for common and uncommon issues Engine Rebuild: Complete engine overhaul procedures Suspension Tuning: Adjustments and internal service for suspension components Brake System Service: Bleeding procedures, pad and rotor replacement Electrical Diagnostics: Troubleshooting electrical faults using wiring diagrams Torque Specifications: Accurate torque values for all critical fasteners Special Tools: Identification and use of specialized tools required for service Technical Depth Depth: Comprehensive from basic maintenance to complete engine rebuilds and advanced diagnostics 📊 Manual Specifications File Format Format: PDF Print Quality Quality: High-resolution, printable pages Binding Type Binding: N/A (Digital PDF download) Paper Type Paper: N/A (Digital PDF download) Searchability Search Functionality: Searchable text for quick information retrieval Illustrations Diagrams Photos: Detailed diagrams, exploded views, and photographs ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, four-stroke Displacement: 657 cc (690 cc class) Bore X Stroke: 102 mm x 80 mm (estimated, specific to this generation) Valve Train: SOHC, 4 valves per cylinder Cooling: Liquid-cooled Performance Horsepower: Approx. 65 hp @ 7500 rpm (specific to 2012 model) Torque: Approx. 70 Nm (7.1 kgf-m / 51.6 lb-ft) @ 5600 rpm (specific to 2012 model) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with Keihin throttle body Fuel Type: Unleaded gasoline, minimum 95 RON Lubrication Oil Type: Synthetic Motorcycle Oil, SAE 10W-50 or 15W-50 (check manual for precise specs) Oil Capacity: Approx. 1.7 liters (1.8 US qt) (check manual for precise specs) 🔧 Transmission Standard Transmission Type: 6-speed manual claw shift transmission Optional Optional Gearbox: N/A Features Clutch Type: APTC Slipper Clutch, hydraulically operated Final Drive: X-ring chain, 16/45T (typical for this model, check manual for exact ratios) 📐 Dimensions Exterior Length: Approx. 2170 mm (85.4 in) Width: Approx. 800 mm (31.5 in) (excluding mirrors) Height: Approx. 1200 mm (47.2 in) (seat height varies) Wheelbase: Approx. 1480 mm (58.3 in) Weights Dry Weight: Approx. 140 kg (308.6 lbs) Wet Weight: Approx. 150 kg (330.7 lbs) (estimated with all fluids) Fuel Capacity: 12 liters (3.17 US gal) 🛡️ Safety Features Ratings Safety Ratings: N/A (Motorcycle safety standards are different from automotive) Active Features ABS: Optional Anti-lock Braking System (ABS) - likely available on this model Passive Features Lighting: Halogen headlight, LED taillight 💡 Technology Features Infotainment Infotainment System: Basic LCD display with essential information (speedometer, tachometer, odometer, fuel level, gear indicator) Driver Assistance ABS System: Optional ABS system provides an advanced safety feature, controllable via the ECU. Connectivity Connectivity Features: None (focused on performance, not modern smart features) Engine Management ECU Capabilities: Sophisticated ECU manages fuel injection, ignition timing, and other engine parameters for optimal performance and emissions. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000 - 7,500 km (3,000 - 4,500 miles) or annually, whichever comes first (refer to manual for precise interval) Valve Clearance Check: Every 10,000 - 15,000 km (6,000 - 9,000 miles) (critical for single-cylinder engines, refer to manual) Spark Plug Replacement: Every 10,000 - 15,000 km (6,000 - 9,000 miles) Air Filter Cleaning: Regular checks and cleaning, typically every 5,000 km (3,000 miles), depending on riding conditions Fluid Specifications Coolant: High-quality motorcycle coolant (ethylene glycol-based, typically a 50/50 mix with distilled water)...
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KTM 690 SMC R 2012 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
KTM
Model:
690 SMC R
Year:
2012
Vehicle Type:
Supermoto / Naked Sportbike
Codes
Chassis Code:
690 SMC R
👋 Introduction
Market Position
Segment:
High-performance Supermoto
Target Audience:
Enthusiast riders, mechanics, workshop technicians
Competitive Analysis
Competitors:
Ducati Hypermotard, Aprilia Dorsoduro, Yamaha Ténéré 700 (in certain aspects)
Key Features
Vehicle Focus:
Agility, off-road inspired performance, track-day capability on the street
Manual Value:
Enables owners to perform all maintenance and repairs, maximizing performance and longevity
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete factory service and repair
Page Count
Estimated Pages:
Hundreds
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full engine disassembly, inspection, repair, and reassembly
Fuel System:
Fuel injection system, throttle body, fuel pump, injectors, fuel pressure regulation
Ignition System:
Ignition coils, spark plugs, ECU control
Cooling System:
Radiator, coolant lines, water pump, thermostat
Exhaust System:
Exhaust headers, catalytic converter, muffler, lambda sensors
Transmission Drivetrain:
Clutch operation, gearbox inspection and repair, chain and sprockets
Chassis Frame:
Frame inspection, steering head bearing service, swingarm and linkage maintenance
Suspension Front:
WP USD fork disassembly, service, and adjustments (compression, rebound, preload)
Suspension Rear:
WP monoshock absorber service, linkage system maintenance, rear shock adjustments
Brakes Front:
Brake caliper service, master cylinder, brake lines, rotor inspection and replacement
Brakes Rear:
Rear brake caliper service, master cylinder, brake lines, rotor inspection and replacement
Wheels Tires:
Wheel bearing service, tire replacement, wheel balancing
Electrical System:
Wiring diagrams, battery, starter, alternator, lighting, sensors
Electronics ECU:
Engine Control Unit (ECU) diagnostics and parameters, sensor signals
Bodywork Fairings:
Fairing removal and installation, seat, fuel tank removal
Procedures Included
Scheduled Maintenance:
Detailed maintenance schedules and procedures
Troubleshooting:
Diagnostic procedures for common and uncommon issues
Engine Rebuild:
Complete engine overhaul procedures
Suspension Tuning:
Adjustments and internal service for suspension components
Brake System Service:
Bleeding procedures, pad and rotor replacement
Electrical Diagnostics:
Troubleshooting electrical faults using wiring diagrams
Torque Specifications:
Accurate torque values for all critical fasteners
Special Tools:
Identification and use of specialized tools required for service
Technical Depth
Depth:
Comprehensive from basic maintenance to complete engine rebuilds and advanced diagnostics
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Quality:
High-resolution, printable pages
Binding Type
Binding:
N/A (Digital PDF download)
Paper Type
Paper:
N/A (Digital PDF download)
Searchability
Search Functionality:
Searchable text for quick information retrieval
Illustrations
Diagrams Photos:
Detailed diagrams, exploded views, and photographs
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, four-stroke
Displacement:
657 cc (690 cc class)
Bore X Stroke:
102 mm x 80 mm (estimated, specific to this generation)
Valve Train:
SOHC, 4 valves per cylinder
Cooling:
Liquid-cooled
Performance
Horsepower:
Approx. 65 hp @ 7500 rpm (specific to 2012 model)
Torque:
Approx. 70 Nm (7.1 kgf-m / 51.6 lb-ft) @ 5600 rpm (specific to 2012 model)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with Keihin throttle body
Fuel Type:
Unleaded gasoline, minimum 95 RON
Lubrication
Oil Type:
Synthetic Motorcycle Oil, SAE 10W-50 or 15W-50 (check manual for precise specs)
Oil Capacity:
Approx. 1.7 liters (1.8 US qt) (check manual for precise specs)
🔧 Transmission
Standard
Transmission Type:
6-speed manual claw shift transmission
Optional
Optional Gearbox:
N/A
Features
Clutch Type:
APTC Slipper Clutch, hydraulically operated
Final Drive:
X-ring chain, 16/45T (typical for this model, check manual for exact ratios)
📐 Dimensions
Exterior
Length:
Approx. 2170 mm (85.4 in)
Width:
Approx. 800 mm (31.5 in) (excluding mirrors)
Height:
Approx. 1200 mm (47.2 in) (seat height varies)
Wheelbase:
Approx. 1480 mm (58.3 in)
Weights
Dry Weight:
Approx. 140 kg (308.6 lbs)
Wet Weight:
Approx. 150 kg (330.7 lbs) (estimated with all fluids)
Fuel Capacity:
12 liters (3.17 US gal)
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycle safety standards are different from automotive)
Active Features
ABS:
Optional Anti-lock Braking System (ABS) - likely available on this model
Passive Features
Lighting:
Halogen headlight, LED taillight
💡 Technology Features
Infotainment
Infotainment System:
Basic LCD display with essential information (speedometer, tachometer, odometer, fuel level, gear indicator)
Driver Assistance
ABS System:
Optional ABS system provides an advanced safety feature, controllable via the ECU.
Connectivity
Connectivity Features:
None (focused on performance, not modern smart features)
Engine Management
ECU Capabilities:
Sophisticated ECU manages fuel injection, ignition timing, and other engine parameters for optimal performance and emissions.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 - 7,500 km (3,000 - 4,500 miles) or annually, whichever comes first (refer to manual for precise interval)
Valve Clearance Check:
Every 10,000 - 15,000 km (6,000 - 9,000 miles) (critical for single-cylinder engines, refer to manual)
Spark Plug Replacement:
Every 10,000 - 15,000 km (6,000 - 9,000 miles)
Air Filter Cleaning:
Regular checks and cleaning, typically every 5,000 km (3,000 miles), depending on riding conditions
Fluid Specifications
Coolant:
High-quality motorcycle coolant (ethylene glycol-based, typically a 50/50 mix with distilled water)
Brake Fluid:
DOT 4 or DOT 5.1 (check manual for specific recommendation)
Clutch Fluid:
DOT 4 (same as brake fluid, typically)
Known Issues
Lc4 Engine Notes:
Early LC4 models sometimes exhibited minor oil consumption or cam chain tensioner issues; the manual will detail correct procedures to mitigate these.
Suspension Maintenance:
Regular fork seal and oil changes are crucial for maintaining optimal suspension performance.
📚 Vehicle History
Brand Heritage
Ktm Legacy:
KTM is renowned for its off-road racing heritage and 'Ready to Race' philosophy, translating to high-performance street bikes.
Model Evolution
Lc4 Engine:
The 690 SMC R utilizes the advanced LC4 single-cylinder engine, a platform that has evolved significantly over years, known for its torque and power delivery.
Smc Lineage:
The SMC (Supermoto Competition) line is KTM's dedicated supermoto offering, emphasizing agility and aggressive styling.
Production
Manufacturing Location:
Austria (KTM AG headquarters)
Key Updates 2012:
The 2012 model saw refinements in chassis, engine management, and suspension, building upon earlier LC4 models.
🏆 Awards & Recognition
Recognitions
Vehicle Awards:
The 690 SMC R is generally praised by motorcycle publications for its sharp handling, powerful engine, and aggressive styling in the supermoto category.
Ratings
Performance Reviews:
Consistently receives high marks for track-day performance and spirited street riding capabilities.
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