Mercury MKZ Hybrid Complete Workshop Service Repair Manual 2012
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🏷️ Basic Information Identification Make: Mercury Model: MKZ Hybrid Year: 2012 Product Type: Complete Workshop Service Repair Manual Codes Vin Prefix: 1FMEH 👋 Introduction Market Position Segment: Mid-size Luxury Hybrid Sedan Segment Description: Positioned as a fuel-efficient and comfortable luxury sedan offering hybrid technology. Competitive Analysis Competitors: Toyota Camry Hybrid, Lexus HS250h, Ford Fusion Hybrid. Key Features Hybrid Powertrain: Combines a gasoline engine with electric motors for enhanced fuel economy and reduced emissions. Luxury Appointments: Features typically found in premium vehicles, such as leather seating, advanced infotainment, and premium sound systems. 📋 Manual Details Coverage Areas Models Covered: All Mercury MKZ Hybrid models, all engines, all trim levels, all transmission types for the 2012 model year. Page Count Estimated Page Count: Extensive (specific page count not provided, but described as 'Complete' and 'A-Z' coverage). Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Downloadable Digital File (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine (2.5L Duratec Hybrid Atkinson Cycle), Hybrid System (eCVT, PowerSplit Device, Electric Motors, High Voltage Battery Pack), Fuel System, Exhaust System. Chassis: Suspension (Front McPherson Strut, Rear Independent Multi-Link), Steering (Electric Power-Assisted Steering - EPAS), Brakes (Front Ventilated Discs, Rear Solid Discs, ABS, EBD, Regenerative Braking), Wheels and Tires. Electrical: 12V Battery System, Charging System, Starting System, Lighting System (Headlamps, Taillamps, Interior), Powertrain Control Module (PCM), Hybrid Control Module (HCM), Body Control Module (BCM), Infotainment System, HVAC Controls, Power Accessories (Windows, Locks, Mirrors), Instrument Cluster and Gauges, SRS (Airbag) System. Body And Trim: Exterior Body Panels, Doors, Hood, Trunk, Bumpers, Glass, Seals, Interior Trim Panels, Seats, Upholstery, Headliner. Procedures Included Maintenance: Oil Changes, Filter Replacements (Oil, Air, Cabin), Coolant Checks and Flushes, Brake Fluid Checks and Flushes, Spark Plug Replacement, Tire Rotation and Pressure Checks, Battery Maintenance, Hybrid System Coolant Maintenance. Diagnostics: Troubleshooting of Engine, Hybrid System, Electrical Components, Powertrain Control, ABS, SRS, HVAC, and Body Systems using diagnostic trouble codes (DTCs) and diagnostic procedures. Repair: Engine Overhaul, Hybrid Component Replacement (e.g., Battery Pack, Electric Motor), Transmission/eCVT Service and Repair, Brake System Repair, Suspension Component Replacement, Steering System Repair, Electrical Component Diagnosis and Replacement, HVAC System Repair, Body Panel Repair and Replacement. Specifications: Torque specifications for all fasteners, diagnostic values, electrical schematics, wiring diagrams, component identification, fluid capacities, and specifications. Technical Depth Depth: Comprehensive, covering basic maintenance to complete engine and hybrid system overhauls, including detailed diagnostic and repair procedures. 📊 Manual Specifications File Format Type: PDF (Portable Document Format) Compatibility: All PC & MAC Computers, Tablets, Smartphones (Requires Adobe Reader). Print Quality Quality: High Quality, Printable Pages Binding Type Type: Not Applicable (Digital Download) Paper Type Type: Not Applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Type: 2.5L Atkinson Cycle I-4 (Hybrid) Displacement: 2488 cc Horsepower Gasoline: 156 hp @ 6000 rpm Torque Gasoline: 155 lb-ft @ 4500 rpm Hybrid System Power: System combined output estimated around 191 hp. Fuel System Type: Electronic Fuel Injection (EFI) with Hybrid Integration Fuel Type: Unleaded Gasoline Performance Fuel Economy Epa City: Approx. 41 MPG Fuel Economy Epa Highway: Approx. 36 MPG 🔧 Transmission Standard Type: Electronically Controlled Continuously Variable Transmission (eCVT) with PowerSplit Device Optional Type: N/A (Hybrid models exclusively use eCVT) Features Modes: EV Mode, Sport Mode, Normal Mode Fluid Type: Mercon LV ATF (Specific Hybrid Transmission Fluid may be required, refer to manual for exact specification and capacity). 📐 Dimensions Exterior Length: Approx. 191.8 inches Width: Approx. 73.1 inches Height: Approx. 58.0 inches Wheelbase: Approx. 107.4 inches Weights Curb Weight: Approx. 3700-3800 lbs (Varies by trim and options) 🛡️ Safety Features Ratings NHTSA Overall: Not specifically rated for 2012, but sibling Lincoln MKZ received good ratings. Active Features ABS: Yes (with Electronic Brake Force Distribution - EBD) Traction Control: Yes (TCS) Electronic Stability Control: Yes (AdvanceTrac) Passive Features Airbags: Front Driver and Passenger, Front Side Impact, Side Curtain (Front and Rear) Seatbelts: Pretensioners, Load Limiters 💡 Technology Features Infotainment System: Ford SYNC (optional or standard depending on trim). Features: Bluetooth connectivity, USB integration, voice control, satellite radio (optional). Driver Assistance Features: Reverse parking sensors (optional), rearview camera (optional on some trims). Connectivity Port Types: USB, Auxiliary Audio Input 🔧 Maintenance Service Intervals Engine Oil: Every 7,500 miles or 6 months (synthetic blend recommended). Consult manual for specific hybrid duty cycles. Engine Air Filter: Every 15,000 miles or 12 months. Cabin Air Filter: Every 10,000 miles or 6 months. Coolant Flush: Hybrid system coolant: Every 100,000 miles or 10 years. Engine coolant: Refer to manual, typically longer intervals. Fluid Specifications Engine Oil Type: SAE 5W-20 (API Certified) Engine Oil Capacity: Approx. 4.5 quarts (with filter) Brake Fluid Type: DOT 3 Known Issues Hybrid Battery: While generally reliable, hybrid battery degradation can occur over extended mileage/time. Manual will detail diagnostic procedures. Evap System: Potential for EVAP system leaks or component failures (e.g., purge valve, vent solenoid)....
12V Battery System, Charging System, Starting System, Lighting System (Headlamps, Taillamps, Interior), Powertrain Control Module (PCM), Hybrid Control Module (HCM), Body Control Module (BCM), Infotainment System, HVAC Controls, Power Accessories (Windows, Locks, Mirrors), Instrument Cluster and Gauges, SRS (Airbag) System.
Body And Trim:
Exterior Body Panels, Doors, Hood, Trunk, Bumpers, Glass, Seals, Interior Trim Panels, Seats, Upholstery, Headliner.
Procedures Included
Maintenance:
Oil Changes, Filter Replacements (Oil, Air, Cabin), Coolant Checks and Flushes, Brake Fluid Checks and Flushes, Spark Plug Replacement, Tire Rotation and Pressure Checks, Battery Maintenance, Hybrid System Coolant Maintenance.
Diagnostics:
Troubleshooting of Engine, Hybrid System, Electrical Components, Powertrain Control, ABS, SRS, HVAC, and Body Systems using diagnostic trouble codes (DTCs) and diagnostic procedures.
Repair:
Engine Overhaul, Hybrid Component Replacement (e.g., Battery Pack, Electric Motor), Transmission/eCVT Service and Repair, Brake System Repair, Suspension Component Replacement, Steering System Repair, Electrical Component Diagnosis and Replacement, HVAC System Repair, Body Panel Repair and Replacement.
Specifications:
Torque specifications for all fasteners, diagnostic values, electrical schematics, wiring diagrams, component identification, fluid capacities, and specifications.
Technical Depth
Depth:
Comprehensive, covering basic maintenance to complete engine and hybrid system overhauls, including detailed diagnostic and repair procedures.
📊 Manual Specifications
File Format
Type:
PDF (Portable Document Format)
Compatibility:
All PC & MAC Computers, Tablets, Smartphones (Requires Adobe Reader).
Print Quality
Quality:
High Quality, Printable Pages
Binding Type
Type:
Not Applicable (Digital Download)
Paper Type
Type:
Not Applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Type:
2.5L Atkinson Cycle I-4 (Hybrid)
Displacement:
2488 cc
Horsepower Gasoline:
156 hp @ 6000 rpm
Torque Gasoline:
155 lb-ft @ 4500 rpm
Hybrid System Power:
System combined output estimated around 191 hp.
Fuel System
Type:
Electronic Fuel Injection (EFI) with Hybrid Integration
Fuel Type:
Unleaded Gasoline
Performance
Fuel Economy Epa City:
Approx. 41 MPG
Fuel Economy Epa Highway:
Approx. 36 MPG
🔧 Transmission
Standard
Type:
Electronically Controlled Continuously Variable Transmission (eCVT) with PowerSplit Device
Optional
Type:
N/A (Hybrid models exclusively use eCVT)
Features
Modes:
EV Mode, Sport Mode, Normal Mode
Fluid Type:
Mercon LV ATF (Specific Hybrid Transmission Fluid may be required, refer to manual for exact specification and capacity).
📐 Dimensions
Exterior
Length:
Approx. 191.8 inches
Width:
Approx. 73.1 inches
Height:
Approx. 58.0 inches
Wheelbase:
Approx. 107.4 inches
Weights
Curb Weight:
Approx. 3700-3800 lbs (Varies by trim and options)
🛡️ Safety Features
Ratings
NHTSA Overall:
Not specifically rated for 2012, but sibling Lincoln MKZ received good ratings.
Active Features
ABS:
Yes (with Electronic Brake Force Distribution - EBD)
Traction Control:
Yes (TCS)
Electronic Stability Control:
Yes (AdvanceTrac)
Passive Features
Airbags:
Front Driver and Passenger, Front Side Impact, Side Curtain (Front and Rear)
Seatbelts:
Pretensioners, Load Limiters
💡 Technology Features
Infotainment
System:
Ford SYNC (optional or standard depending on trim).
Features:
Bluetooth connectivity, USB integration, voice control, satellite radio (optional).
Driver Assistance
Features:
Reverse parking sensors (optional), rearview camera (optional on some trims).
Connectivity
Port Types:
USB, Auxiliary Audio Input
🔧 Maintenance
Service Intervals
Engine Oil:
Every 7,500 miles or 6 months (synthetic blend recommended). Consult manual for specific hybrid duty cycles.
Engine Air Filter:
Every 15,000 miles or 12 months.
Cabin Air Filter:
Every 10,000 miles or 6 months.
Coolant Flush:
Hybrid system coolant: Every 100,000 miles or 10 years. Engine coolant: Refer to manual, typically longer intervals.
Fluid Specifications
Engine Oil Type:
SAE 5W-20 (API Certified)
Engine Oil Capacity:
Approx. 4.5 quarts (with filter)
Brake Fluid Type:
DOT 3
Known Issues
Hybrid Battery:
While generally reliable, hybrid battery degradation can occur over extended mileage/time. Manual will detail diagnostic procedures.
Evap System:
Potential for EVAP system leaks or component failures (e.g., purge valve, vent solenoid).
HVAC Blend Door:
Common issue across Ford/Mercury platforms where blend door actuators can fail, affecting temperature control.
📚 Vehicle History
Brand Heritage
Brand:
Mercury
Brand Status:
Discontinued in 2011 by Ford Motor Company.
Model Evolution
Generation:
First Generation MKZ Hybrid (based on Ford Fusion Hybrid platform).
Introduction Year:
2010 (MKZ Hybrid Introduced)
Production
Production Years:
2010-2012
Manufacturing Location:
Mexico (Hermosillo Assembly Plant)
🏆 Awards & Recognition
Recognitions
Fuel Economy:
Recognized for strong fuel efficiency in its class.
Ratings
Green Car Journal:
Likely considered by Green Car Journal for its hybrid powertrain, though specific awards for the Mercury brand itself might be limited due to its discontinuation.