The Polaris Sportsman Touring 500 H.O. is a 2012 All-Terrain Vehicle (ATV) engineered for robust utility and comfortable extended trail riding. As a touring-focused model, it offers enhanced seating and suspension designed for longer journeys, complemented by a powerful 500cc High Output (H.O.) engine that delivers ample performance for hauling and general work. Its utility makes it suitable for diverse applications, from farm work and hunting to recreational trail exploration. The Polaris Sportsman line is recognized for its reliability and continuous evolution, with this model representing a strong contender in its class. This comprehensive factory service manual provides in-depth coverage for the service, repair, and maintenance of your 2012 Polaris Sportsman Touring 500 H.O. It details procedures for all major systems, including the engine, fuel system, drivetrain, brakes, electrical components, body, and suspension. The manual also includes essential information on troubleshooting, diagnostics, scheduled maintenance intervals, and technical specifications such as torque values and fluid capacities. Its purpose is to empower owners and technicians with the knowledge needed to effectively maintain and repair the vehicle, ensuring optimal performance and longevity. 🏷️ Basic Information Identification Make: Polaris Model: Sportsman Touring 500 H.O. Year: 2012 Vehicle Type: ATV (All-Terrain Vehicle) Codes Vin Code Character: C 👋 Introduction Market Position Positioning: A robust, utility-focused touring ATV designed for comfortable extended rides and general work Competitive Analysis Competitors: Can-Am Outlander, Arctic Cat Prowler, Honda Foreman, Yamaha Grizzly (in their respective classes) Key Features Touring Capability: Designed for comfort with upgraded seating and suspension for longer journeys Engine Power: 500cc High Output (H.O.) engine providing ample power for hauling and trail riding Utility: Suitable for work around the farm, hunting, or general recreational use 📋 Manual Details Coverage Areas Primary Coverage: Service, Repair, and Maintenance Secondary Coverage: Troubleshooting and Diagnostics Page Count Estimated Pages: High (Typically 500+ pages for a complete factory service manual) Manual Type Type: Factory Service Manual / Workshop Manual / Repair Manual Language Language: English Format Format: PDF / WINRAR 📖 Manual Coverage Systems Covered Engine: Detailed engine overhaul, tuning, diagnostics, cooling system, lubrication system Fuel System: Fuel injection system (EFI), fuel pump, injectors, throttle body, fuel filter replacement Body: Body panels, plastics, seat, storage compartments, lighting, instrumentation Suspension: Front and rear suspension components, shocks, springs, control arms, bushings, wheel alignment Drivetrain: All-Wheel Drive (AWD) system, differentials (front and rear), driveshafts, CV joints, final drive Brakes: Brake system operation, hydraulic lines, master cylinder, calipers, brake pad replacement, bleeding procedures Electrical: Starting and charging system, battery, stator, ignition system, ECU, wiring diagrams, lighting, accessories Cooling System: Radiator, fan, coolant, thermostat, hoses, water pump Steering: Handlebar controls, steering shaft, tie rods, steering knuckle assembly Chassis Frame: Frame inspection and repair, component mounting Procedures Included Maintenance: Scheduled maintenance intervals, oil changes, filter replacements, lubrication points, spark plug replacement Troubleshooting: Diagnostic charts, common problems and solutions, symptom-based troubleshooting Repair: Step-by-step disassembly and reassembly procedures for all major components Diagnostics: Engine error codes, system checks, electrical testing procedures Specifications: Torque specifications, clearances, fluid capacities, electrical resistance values Adjustment: Carburetor (if applicable, though this is EFI), throttle cable, brake levers Technical Depth Depth: Comprehensive, covering basic maintenance to complete engine rebuilds and electrical system diagnostics 📊 Manual Specifications File Format File Type: PDF Compression Format: WINRAR Print Quality Quality Description: High-resolution, allowing for clear viewing and printing of diagrams and text Binding Type Binding Description: N/A (Digital Download) Paper Type Paper Description: N/A (Digital Download) Compatibility Operating Systems: Win95/98/ME/XP/vista/7/8/Linux/MAC, iOS, Android ⚙️ Engine Specifications Primary Engine Engine Type: 4-Stroke, SOHC, 3-Valve Displacement: 499cc (498cc) Bore X Stroke: 93 mm x 73.3 mm Cooling System: Liquid-Cooled Ignition: Electronic Ignition Performance Horsepower Estimate: Approx. 35-40 HP (figures vary based on source and tuning) Torque Estimate: Approx. 30-35 lb-ft (figures vary) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline, Minimum 87 Octane Oil Type Recommended Oil: SAE 5W-50 Synthetic (Refer to manual for exact Polaris specification, often PS-4) 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) Drive Modes: 2WD/4WD with Polaris AWD (Active Descent Control) Features Gear Selection: High, Low, Neutral, Reverse, Park Fluid Type Cvt Fluid: Polaris AGL Synthetic Gearcase Lubricant or equivalent (Refer to manual for specific part number) 📐 Dimensions Exterior Length: 83 in. (210.8 cm) Width: 46 in. (116.8 cm) Height: 50 in. (127 cm) Weights Dry Weight: 650 lbs (294.8 kg) Gvw Rating: 1125 lbs (500 kg) Cargo Rear Rack Capacity: 200 lbs (90 kg) Front Rack Capacity: 100 lbs (45 kg) Towing Towing Capacity: 1500 lbs (680 kg) Ground Clearance Ground Clearance: 11.25 in. (28.6 cm) 🛡️ Safety Features Ratings Rollover Resistance: N/A (ATVs are inherently unstable, emphasis on safe operation) Active Features Braking System: Hydraulic Disc Brakes (Front and Rear) All Wheel Drive: Polaris AWD (Automatically engages all four wheels when needed) Passive Features Lighting: Dual Halogen...