Chevrolet Chevy Volt Complete Workshop Service Repair Manual 2013
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🏷️ Basic Information Identification Make: Chevrolet Model: Volt Year: 2013 Codes Chassis Code: Gamma II Platform 👋 Introduction Market Position Segment: Extended-Range Electric Vehicle (EREV) / Plug-in Hybrid Electric Vehicle (PHEV) Competitive Analysis Key Competitors: Fisker Karma, Toyota Prius Plug-in Hybrid Key Features Unique Selling Proposition: First-generation mass-produced EREV, offering significant electric-only range supplemented by a gasoline generator Manual Purpose Target Audience: Professional technicians and advanced DIY enthusiasts working on the 2013 Chevrolet Volt 📋 Manual Details Coverage Areas Regions Covered: Global (primarily North America) Page Count Estimated Page Count: 1500+ Manual Type Type: Complete Workshop Service Repair Manual Language Language: English Format Format: Downloadable Digital Format (PDF) 📖 Manual Coverage Systems Covered Powertrain: Volt electric drive unit, 1.4L Ecotec gasoline range-extender engine, battery pack and charging system Chassis: Suspension (front and rear), steering system, braking system (including regenerative braking) Electrical: 12V electrical system, high-voltage battery system, charging system, control modules, body control modules (BCM), lighting, infotainment, diagnostics Body: Body construction, interior trim, exterior trim, doors, windows, climate control (HVAC), airbags and restraint systems Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, coolant checks, brake pad replacement Repair: Engine repair, transmission service, electrical component replacement, suspension and steering component repair, brake system overhaul, body panel repair Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), electrical schematic interpretation, component testing Technical Depth Depth: Comprehensive; covers everything from basic maintenance to complete engine and electric drivetrain rebuilds, including detailed wiring diagrams and diagnostic procedures 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution, printable pages with clear diagrams and text Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Type: 1.4L (1398cc) DOHC Inline-4 Ecotec (Range Extender) Performance Horsepower Engine: 84 hp @ 4800 rpm (primarily for generator use) Torque Engine: 101 lb-ft @ 3800 rpm (primarily for generator use) Fuel System Fuel Type: Unleaded Gasoline Engine Management Engine Control Module: Dedicated ECU managing engine operation for charging and propulsion assist Emission Control Emission Standards: Tier 2 Bin 5 / LEV II 🔧 Transmission Standard Type: Electrically Variable Transmission (EVT) - Power Split Device Features Drive Modes: Electric Drive (EV), Extended Range (EREV), Sport, Mountain, Hold Fluid Specifications Fluid Type: Dexron VI Automatic Transmission Fluid (ATF) Fluid Capacities Fluid Capacity: Refer to manual for specific EVT fluid capacity (typically around 7.7 quarts / 7.3 liters) 📐 Dimensions Exterior Length: 170.0 inches (4318 mm) Width: 70.7 inches (1796 mm) Height: 57.0 inches (1448 mm) Wheelbase: 106.5 inches (2705 mm) Interior Passenger Volume: 83.7 cu ft (2.37 m³) Cargo Cargo Volume Rear Seats Up: 10.6 cu ft (0.30 m³) Cargo Volume Rear Seats Down: 19.4 cu ft (0.55 m³) Weights Curb Weight: 3,754 lbs (1703 kg) Gross Vehicle Weight Rating: 4,599 lbs (2086 kg) 🛡️ Safety Features Ratings NHTSA Overall Rating: 5-Star (2013 Model Year) IIHS Top Safety Pick: Yes Active Features Traction Control: Standard Electronic Stability Control: Standard (StabiliTrak) Anti Lock Brakes: Standard (ABS) Regenerative Braking: Standard (integrated with friction brakes) Passive Features Airbags: Frontal airbags, side-impact airbags, curtain airbags, knee airbags (driver and front passenger) Seat Belts: 3-point seat belts with pretensioners 💡 Technology Features Infotainment System: Chevrolet MyLink infotainment system with touchscreen interface Features: Bluetooth connectivity, USB input, auxiliary audio jack, available navigation Driver Assistance Features: Park Assist (rear parking sensors), rearview camera Connectivity Charging Interface: J1772 charging port for Level 1 and Level 2 charging Powertrain Management Battery Type: Lithium-ion (Li-ion) battery pack Electric Motor Power: 111 kW (149 hp) Electric Motor Torque: 273 lb-ft (370 Nm) Battery Management Battery Capacity: 16 kWh Electric Range: Approximately 38 miles (61 km) 🔧 Maintenance Service Intervals Engine Oil Change: Every 7,500 miles or 12 months, whichever comes first (when using synthetic oil). Consult manual for specific severe duty recommendations. Engine Air Filter: Inspect every 7,500 miles, replace as needed. Cabin Air Filter: Every 15,000 miles or 12 months. Brake Fluid Flush: Every 45,000 miles or 36 months. Fluid Specifications Engine Coolant: Dex-Cool 60/40 Coolant (GM P/N 12378393 or equivalent) Windshield Washer Fluid: GM Approved Washer Fluid (P/N 89021710 or equivalent) Brake Fluid: GM DOT 3 Brake Fluid (P/N 12377967 or equivalent) Known Issues Common Wear Items: Brake pads/rotors (due to less reliance on friction braking), tires, 12V battery Potential Electric System: High-voltage battery degradation over extended life (though generally robust for this generation), charging port issues Potential Engine System: Minor issues with the range extender engine can include starter motor, fuel pump, or ignition system problems. 📚 Vehicle History Brand Heritage Brand Focus: Chevrolet, a division of General Motors, has a long history of producing a wide range of vehicles, including pioneering efforts in electric and hybrid technologies. Model Evolution First Generation Start: 2011 Model Year Specifics: The 2013 model represents the early production years of the first-generation...
Comprehensive; covers everything from basic maintenance to complete engine and electric drivetrain rebuilds, including detailed wiring diagrams and diagnostic procedures
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, printable pages with clear diagrams and text
101 lb-ft @ 3800 rpm (primarily for generator use)
Fuel System
Fuel Type:
Unleaded Gasoline
Engine Management
Engine Control Module:
Dedicated ECU managing engine operation for charging and propulsion assist
Emission Control
Emission Standards:
Tier 2 Bin 5 / LEV II
🔧 Transmission
Standard
Type:
Electrically Variable Transmission (EVT) - Power Split Device
Features
Drive Modes:
Electric Drive (EV), Extended Range (EREV), Sport, Mountain, Hold
Fluid Specifications
Fluid Type:
Dexron VI Automatic Transmission Fluid (ATF)
Fluid Capacities
Fluid Capacity:
Refer to manual for specific EVT fluid capacity (typically around 7.7 quarts / 7.3 liters)
📐 Dimensions
Exterior
Length:
170.0 inches (4318 mm)
Width:
70.7 inches (1796 mm)
Height:
57.0 inches (1448 mm)
Wheelbase:
106.5 inches (2705 mm)
Interior
Passenger Volume:
83.7 cu ft (2.37 m³)
Cargo
Cargo Volume Rear Seats Up:
10.6 cu ft (0.30 m³)
Cargo Volume Rear Seats Down:
19.4 cu ft (0.55 m³)
Weights
Curb Weight:
3,754 lbs (1703 kg)
Gross Vehicle Weight Rating:
4,599 lbs (2086 kg)
🛡️ Safety Features
Ratings
NHTSA Overall Rating:
5-Star (2013 Model Year)
IIHS Top Safety Pick:
Yes
Active Features
Traction Control:
Standard
Electronic Stability Control:
Standard (StabiliTrak)
Anti Lock Brakes:
Standard (ABS)
Regenerative Braking:
Standard (integrated with friction brakes)
Passive Features
Airbags:
Frontal airbags, side-impact airbags, curtain airbags, knee airbags (driver and front passenger)
Seat Belts:
3-point seat belts with pretensioners
💡 Technology Features
Infotainment
System:
Chevrolet MyLink infotainment system with touchscreen interface
Features:
Bluetooth connectivity, USB input, auxiliary audio jack, available navigation
Driver Assistance
Features:
Park Assist (rear parking sensors), rearview camera
Connectivity
Charging Interface:
J1772 charging port for Level 1 and Level 2 charging
Powertrain Management
Battery Type:
Lithium-ion (Li-ion) battery pack
Electric Motor Power:
111 kW (149 hp)
Electric Motor Torque:
273 lb-ft (370 Nm)
Battery Management
Battery Capacity:
16 kWh
Electric Range:
Approximately 38 miles (61 km)
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 7,500 miles or 12 months, whichever comes first (when using synthetic oil). Consult manual for specific severe duty recommendations.
Engine Air Filter:
Inspect every 7,500 miles, replace as needed.
Cabin Air Filter:
Every 15,000 miles or 12 months.
Brake Fluid Flush:
Every 45,000 miles or 36 months.
Fluid Specifications
Engine Coolant:
Dex-Cool 60/40 Coolant (GM P/N 12378393 or equivalent)
Windshield Washer Fluid:
GM Approved Washer Fluid (P/N 89021710 or equivalent)
Brake Fluid:
GM DOT 3 Brake Fluid (P/N 12377967 or equivalent)
Known Issues
Common Wear Items:
Brake pads/rotors (due to less reliance on friction braking), tires, 12V battery
Potential Electric System:
High-voltage battery degradation over extended life (though generally robust for this generation), charging port issues
Potential Engine System:
Minor issues with the range extender engine can include starter motor, fuel pump, or ignition system problems.
📚 Vehicle History
Brand Heritage
Brand Focus:
Chevrolet, a division of General Motors, has a long history of producing a wide range of vehicles, including pioneering efforts in electric and hybrid technologies.
Model Evolution
First Generation Start:
2011
Model Year Specifics:
The 2013 model represents the early production years of the first-generation Volt, with minor updates from the initial launch.
Production
Manufacturing Location:
Detroit-Hamtramck Assembly Plant, Michigan, USA
🏆 Awards & Recognition
Recognitions
Automotive Excellence:
The Chevrolet Volt has been recognized for its innovation in the electric vehicle segment, paving the way for future electrified vehicles.
Ratings
Green Car Of The Year:
Recipient of various 'Green Car of the Year' awards from automotive publications.