2013 Harley-Davidson Sportster models Service Repair Manual SET XL883 Iron Super Low XL1200 72 Seventy Two Custom 110th Anniversary XR1200X 48 Forty Eight
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🏷️ Basic Information Identification Make: Harley-Davidson Model Family: Sportster Model Years Covered: 2013 Specific Models Covered: XL883 Iron, XL883L Super Low, XL1200C Custom, XL1200C Custom 110th Anniversary, XL1200CP, XL1200V Seventy-Two, XR1200X Forty-Eight Engine Variants Covered: 883cc Evolution Engine, 1200cc Evolution Engine 👋 Introduction Market Position Target Audience: Do-it-yourself mechanics, Harley-Davidson Sportster owners Competitive Analysis Value Proposition: Cost savings on dealership labor, empowers owners for self-maintenance and repair Key Features Manual Benefits: Instant download, no waiting, printable pages, searchable text, detailed guidance Search Functionality: Keyword searchable PDF for rapid information retrieval. Navigation: Clickable menu and bookmarks for easy browsing. 📋 Manual Details Coverage Areas Manual Types Included: Service Manual, Electrical Diagnostics Manual Page Count Total Pages: 772 Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Major Systems: Maintenance, Chassis, Engine, Fuel System, Drive Train, Transmission, Electrical System, Starting System, Charging System, Instruments, TSM/HFSM (Turn Signal/Headlight/Fog Light Module), Engine Management Systems Electrical Diagnostics Details: Detailed circuits, component testing, troubleshooting flowcharts for starting, charging, instruments, security systems (HFSM/TSM), engine control. Body And Frame: Fuel tank removal/installation, fenders, seat, handlebars, controls. Cooling And Exhaust: Exhaust system removal/installation, heat shields, engine heat management considerations. Wheels Hubs And Bearings: Wheel bearing inspection and replacement, hub maintenance, spoke adjustment (if applicable). Procedures Included Repair And Maintenance: Routine maintenance, troubleshooting, component repair, electrical diagnostics, engine overhaul, drivetrain adjustments, chassis service Engine Rebuild: Piston removal/installation, cylinder boring, valve servicing, crankshaft inspection, camshaft replacement. Transmission Repair: Gearbox disassembly/reassembly, clutch service, primary drive inspection, belt drive maintenance. Technical Depth Diagnostic Level: Detailed diagnostics, troubleshooting guides, step-by-step repair instructions Visual Aids: Illustrations, photographs, exploded views Torque Specifications: Precise torque values for all critical fasteners across engine, chassis, and driveline components. Wiring Diagrams: Comprehensive electrical wiring diagrams for all covered models, aiding in fault finding. 📊 Manual Specifications File Format PDF Quality: High resolution, searchable text, clickable menu Compatibility: All versions of Windows & Mac Print Quality Printability: All pages printable, individual pages or chapters Binding Type Suggested Binding: 3-ring binder (customer preference) Paper Type Recommended Paper Handling: Print as needed for garage use, replace if soiled Requirements Software Requirement: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Family: Harley-Davidson Evolution (Pushrod V-Twin) Performance Displacement Options: 883cc (53.9 cu in), 1200cc (73.2 cu in) Horsepower Torque: Horsepower and torque figures vary by engine size and model; specific data is detailed within the manual. Fuel System Fuel Delivery Type: Electronic Sequential Port Fuel Injection (ESPFI) Cooling System Cooling Method: Air-cooled Ignition System Ignition Type: Spark ignition, electronic ignition module Lubrication System Oil Type Spec: Refer to manual for specific viscosity and API classification (e.g., SAE 20W50 Harley-Davidson Motorcycle Oil) Engine Management ECU Features: Closed-loop fuel control, diagnostic trouble codes (DTCs), electronic throttle control (on some models/years) 🔧 Transmission Standard Transmission Type: 5-speed constant mesh Features Clutch Type: Multi-plate wet clutch Fluid Specifications Transmission Oil: Refer to manual for specific Harley-Davidson transmission fluid or equivalent 📐 Dimensions Exterior Model Variations: Dimensions vary significantly by model (e.g., XL883L Super Low vs. XL1200C Custom). Refer to specific model sections in the manual. Weights Dry Weight Range: Approx. 560-590 lbs (254-268 kg) depending on model and configuration. Refer to manual for exact figures. Chassis Components Suspension Type: Telescopic front forks, rear shock absorbers with adjustable preload (model dependent). Wheels Tires Wheel Size And Tire Specifications: Various sizes and types depending on the specific Sportster model (e.g., 16-inch or 19-inch front wheels, 16-inch rear wheels). Detailed specifications in manual. 🛡️ Safety Features Active Features Braking System: Disc brakes (front and rear), hydraulic actuation. ABS availability may vary by model and market. Passive Features Lighting System: Halogen headlight, LED tail lights/brake lights (model dependent), turn signals. 💡 Technology Features Infotainment Instrumentation: Analog speedometer with LCD odometer and gear indicator, tachometer (optional/model dependent), fuel gauge, indicator lamps. Driver Assistance ABS: Antilock Braking System (ABS) available as an option on some 2013 Sportster models. Manual covers ABS diagnostics if equipped. Connectivity Diagnostic Ports: Data link connector (DLC) for diagnostic scanners and programming. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 5,000 miles (8,000 km) or 12 months, whichever comes first. Refer to manual for precise intervals. Primary Chain Case Service: Check fluid level at 1,000 miles, change at 10,000 miles. Refer to manual. Fluid Specifications Engine Oil Capacity: Approx. 2.7 US quarts (2.5 L) for 883cc, 3.0 US quarts (2.8 L) for 1200cc. Refer to manual for exact capacity. Brake Fluid Type: DOT 4. Refer to manual for specific recommendations and bleeding procedures. Fork Oil Type Capacity: Refer to manual for specific fork oil grade (e.g., Harley-Davidson Formula+, SAE 15W) and volume. Coolant Type: Not applicable for air-cooled engines. Known Issues Common Wear Items: Clutch plates, brake pads, tires, spark plugs, drive belt (if equipped). Electrical Gremlins: Intermittent issues, sensor failures, lighting problems can occur. Electrical manual...
Precise torque values for all critical fasteners across engine, chassis, and driveline components.
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all covered models, aiding in fault finding.
📊 Manual Specifications
File Format
PDF Quality:
High resolution, searchable text, clickable menu
Compatibility:
All versions of Windows & Mac
Print Quality
Printability:
All pages printable, individual pages or chapters
Binding Type
Suggested Binding:
3-ring binder (customer preference)
Paper Type
Recommended Paper Handling:
Print as needed for garage use, replace if soiled
Requirements
Software Requirement:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Family:
Harley-Davidson Evolution (Pushrod V-Twin)
Performance
Displacement Options:
883cc (53.9 cu in), 1200cc (73.2 cu in)
Horsepower Torque:
Horsepower and torque figures vary by engine size and model; specific data is detailed within the manual.
Fuel System
Fuel Delivery Type:
Electronic Sequential Port Fuel Injection (ESPFI)
Cooling System
Cooling Method:
Air-cooled
Ignition System
Ignition Type:
Spark ignition, electronic ignition module
Lubrication System
Oil Type Spec:
Refer to manual for specific viscosity and API classification (e.g., SAE 20W50 Harley-Davidson Motorcycle Oil)
Engine Management
ECU Features:
Closed-loop fuel control, diagnostic trouble codes (DTCs), electronic throttle control (on some models/years)
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Features
Clutch Type:
Multi-plate wet clutch
Fluid Specifications
Transmission Oil:
Refer to manual for specific Harley-Davidson transmission fluid or equivalent
📐 Dimensions
Exterior
Model Variations:
Dimensions vary significantly by model (e.g., XL883L Super Low vs. XL1200C Custom). Refer to specific model sections in the manual.
Weights
Dry Weight Range:
Approx. 560-590 lbs (254-268 kg) depending on model and configuration. Refer to manual for exact figures.
Chassis Components
Suspension Type:
Telescopic front forks, rear shock absorbers with adjustable preload (model dependent).
Wheels Tires
Wheel Size And Tire Specifications:
Various sizes and types depending on the specific Sportster model (e.g., 16-inch or 19-inch front wheels, 16-inch rear wheels). Detailed specifications in manual.
🛡️ Safety Features
Active Features
Braking System:
Disc brakes (front and rear), hydraulic actuation. ABS availability may vary by model and market.
Passive Features
Lighting System:
Halogen headlight, LED tail lights/brake lights (model dependent), turn signals.
💡 Technology Features
Infotainment
Instrumentation:
Analog speedometer with LCD odometer and gear indicator, tachometer (optional/model dependent), fuel gauge, indicator lamps.
Driver Assistance
ABS:
Antilock Braking System (ABS) available as an option on some 2013 Sportster models. Manual covers ABS diagnostics if equipped.
Connectivity
Diagnostic Ports:
Data link connector (DLC) for diagnostic scanners and programming.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000 miles (8,000 km) or 12 months, whichever comes first. Refer to manual for precise intervals.
Primary Chain Case Service:
Check fluid level at 1,000 miles, change at 10,000 miles. Refer to manual.
Fluid Specifications
Engine Oil Capacity:
Approx. 2.7 US quarts (2.5 L) for 883cc, 3.0 US quarts (2.8 L) for 1200cc. Refer to manual for exact capacity.
Brake Fluid Type:
DOT 4. Refer to manual for specific recommendations and bleeding procedures.
Fork Oil Type Capacity:
Refer to manual for specific fork oil grade (e.g., Harley-Davidson Formula+, SAE 15W) and volume.