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KTM 350 EXC-F Six Days 2013 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: KTM Model: 350 EXC-F Six Days Year: 2013 Market Segment: Dual-Sport / Enduro Codes Chassis Code Prefix: VTM 👋 Introduction Market Position Positioning: A professional-grade workshop manual for owners and independent technicians seeking dealership-level repair and maintenance information. Competitive Analysis Advantage: Provides vehicle-specific, manufacturer-approved procedures, ensuring accuracy and effectiveness compared to generic repair guides. Key Features Content Highlight: Step-by-step instructions, diagrams, illustrations, wiring schematics, and specifications for all major repair and maintenance tasks. Target Audience Audience: KTM 350 EXC-F Six Days 2013 owners with basic mechanical skills, independent service professionals, and technicians. 📋 Manual Details Coverage Areas Covered Models: 2013 KTM 350 EXC-F SIX DAYS EU Page Count Estimated Page Count: Extensive (Exact count not provided, but described as comprehensive) Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine System: Complete engine overhaul, diagnosis, and repair Fuel System: Fuel tank, fuel injection system, fuel pump, lines Cooling System: Radiator, coolant lines, water pump, thermostat Lubrication System: Oil pump, oil filter, oil passages, oil levels Exhaust System: Exhaust manifold, muffler, baffles, exhaust control systems Air Filter System: Airbox, filter element, intake tract Ignition System: Ignition coils, spark plugs, ECU mapping, sensors Electric Starter: Starter motor, starter solenoid, battery connections Clutch System: Clutch operation, hydraulic system, clutch plates Transmission: Gearbox operation, gear inspection, bearings, seals Wheels And Tires: Wheel bearing maintenance, tire replacement, spoke tensioning Brake System: Hydraulic brake system, caliper service, pad replacement, fluid flushing Suspension Front: Fork overhaul, seal replacement, oil levels, valving adjustments Frame And Fender: Frame inspection, subframe, plastic bodywork, fender mounting Handlebar And Controls: Grips, levers, throttle assembly, clutch actuation Electrical System: Wiring harness, battery, charging system, lighting system, instruments Lighting System: Headlight, taillight, brake light, turn signals (if applicable to EU spec) Instruments: Speedometer, tachometer, warning lights, diagnostic indicators Suspension Rear Shock ABSorber And Swingarm: Shock absorber service, linkage maintenance, swingarm bearing service Procedures Included Basic Maintenance: Oil changes, filter replacements, chain adjustment, lubrication Troubleshooting: Diagnostic procedures for common and complex issues Engine Repair: Top-end rebuilds, bottom-end overhaul, piston/ring replacement, valve adjustments Suspension Service: Fork seal replacement, shock absorber rebuilds, linkage servicing Electrical Diagnostics: Wiring harness inspection, component testing, troubleshooting electrical faults Brake System Service: Brake bleeding, caliper service, master cylinder overhaul Wheel And Tire Service: Tire mounting/dismounting, wheel balancing, spoke truing Cleaning And Care: Proper cleaning techniques and protective measures Storage Procedures: Long-term storage and preparation for seasonal use Technical Depth Depth: Comprehensive: Covers everything from basic maintenance to complete engine and chassis rebuilds. Detail Level: Detailed step-by-step instructions, diagrams, illustrations, and wiring schematics. 📊 Manual Specifications File Format Format Details: Adobe PDF Reader compatible, viewable on PC, Mac, and various mobile devices. Print Quality Printability: Printable pages for workshop use, allowing for individual page printing without obscuring original document. Binding Type Binding Type: Digital (PDF) Paper Type Paper Type Digital: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke single-cylinder, liquid-cooled Displacement: 349.7 cc Bore X Stroke: 83 mm x 64.5 mm Performance Horsepower Est: Approx. 46-48 HP (dependent on region/tuning) Torque Est: Approx. 36 Nm (dependent on region/tuning) Fuel System Fuel Delivery: Electronic fuel injection (Keihin 42 mm throttle body) Fuel Type: Unleaded gasoline, minimum 95 octane Lubrication System Oil Type: Synthetic motorcycle oil, API SG/SH/SJ/SL, JASO MA/MA2 Oil Capacity: Approx. 1.1 L (without filter change), 1.2 L (with filter change) Cooling System Coolant Type: Ethylene glycol based coolant with corrosion inhibitors Coolant Capacity: Approx. 1.0 L 🔧 Transmission Standard Type: 6-speed constant mesh Features Clutch: Hydraulically operated PASC clutch (Wet multi-disc) Final Drive: X-ring chain 5/8 x 1/4" 📐 Dimensions Weights Dry Weight: Approx. 117 kg (without fuel) Curb Weight: Approx. 125 kg (with all fluids, ready to ride - estimated) Fuel Tank Capacity: Approx. 8.5 Liters 🛡️ Safety Features Active Features Brakes Front: Disc brake, radially mounted Brembo 4-piston caliper, 260mm rotor Brakes Rear: Disc brake, Brembo 1-piston caliper, 220mm rotor Passive Features Frame Material: Chromoly steel trellis frame 💡 Technology Features Infotainment Instrument Cluster: Digital LCD display showing speed, RPM, trip meters, engine hours, and warning lights. Driver Assistance Traction Control: Not typically featured on this off-road oriented model. Connectivity Diagnostics: Features a diagnostic connector for engine management system analysis. 🔧 Maintenance Service Intervals Oil Change Interval: Recommended every 10-15 operating hours or annually. Air Filter Cleaning: Recommended every 5-10 operating hours or as needed based on conditions. Spark Plug Replacement: Recommended every 20-30 operating hours or as per manual specifications. Valve Clearance Check: Recommended every 20-30 operating hours or as per manual specifications. Fluid Specifications Brake Fluid: DOT 4 brake fluid Known Issues Common Wear Items: Clutch plates, spark plugs, air filter, tires, brake pads, fork seals, swingarm/steering bearings are common wear items. Typical Maintenance Needs: Regular chain maintenance and lubrication, suspension...
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KTM 350 EXC-F Six Days 2013 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
KTM
Model:
350 EXC-F Six Days
Year:
2013
Market Segment:
Dual-Sport / Enduro
Codes
Chassis Code Prefix:
VTM
👋 Introduction
Market Position
Positioning:
A professional-grade workshop manual for owners and independent technicians seeking dealership-level repair and maintenance information.
Competitive Analysis
Advantage:
Provides vehicle-specific, manufacturer-approved procedures, ensuring accuracy and effectiveness compared to generic repair guides.
Key Features
Content Highlight:
Step-by-step instructions, diagrams, illustrations, wiring schematics, and specifications for all major repair and maintenance tasks.
Target Audience
Audience:
KTM 350 EXC-F Six Days 2013 owners with basic mechanical skills, independent service professionals, and technicians.
📋 Manual Details
Coverage Areas
Covered Models:
2013 KTM 350 EXC-F SIX DAYS EU
Page Count
Estimated Page Count:
Extensive (Exact count not provided, but described as comprehensive)
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine System:
Complete engine overhaul, diagnosis, and repair
Fuel System:
Fuel tank, fuel injection system, fuel pump, lines
Cooling System:
Radiator, coolant lines, water pump, thermostat
Lubrication System:
Oil pump, oil filter, oil passages, oil levels
Exhaust System:
Exhaust manifold, muffler, baffles, exhaust control systems
Air Filter System:
Airbox, filter element, intake tract
Ignition System:
Ignition coils, spark plugs, ECU mapping, sensors
Electric Starter:
Starter motor, starter solenoid, battery connections
Clutch System:
Clutch operation, hydraulic system, clutch plates
Transmission:
Gearbox operation, gear inspection, bearings, seals
Wheels And Tires:
Wheel bearing maintenance, tire replacement, spoke tensioning
Brake System:
Hydraulic brake system, caliper service, pad replacement, fluid flushing
Suspension Front:
Fork overhaul, seal replacement, oil levels, valving adjustments
Frame And Fender:
Frame inspection, subframe, plastic bodywork, fender mounting
Handlebar And Controls:
Grips, levers, throttle assembly, clutch actuation
Electrical System:
Wiring harness, battery, charging system, lighting system, instruments
Lighting System:
Headlight, taillight, brake light, turn signals (if applicable to EU spec)
Instruments:
Speedometer, tachometer, warning lights, diagnostic indicators
Suspension Rear
Shock ABSorber And Swingarm:
Shock absorber service, linkage maintenance, swingarm bearing service
Procedures Included
Basic Maintenance:
Oil changes, filter replacements, chain adjustment, lubrication
Troubleshooting:
Diagnostic procedures for common and complex issues
Engine Repair:
Top-end rebuilds, bottom-end overhaul, piston/ring replacement, valve adjustments
Suspension Service:
Fork seal replacement, shock absorber rebuilds, linkage servicing
Electrical Diagnostics:
Wiring harness inspection, component testing, troubleshooting electrical faults
Brake System Service:
Brake bleeding, caliper service, master cylinder overhaul
Wheel And Tire Service:
Tire mounting/dismounting, wheel balancing, spoke truing
Cleaning And Care:
Proper cleaning techniques and protective measures
Storage Procedures:
Long-term storage and preparation for seasonal use
Technical Depth
Depth:
Comprehensive: Covers everything from basic maintenance to complete engine and chassis rebuilds.
Detail Level:
Detailed step-by-step instructions, diagrams, illustrations, and wiring schematics.
📊 Manual Specifications
File Format
Format Details:
Adobe PDF Reader compatible, viewable on PC, Mac, and various mobile devices.
Print Quality
Printability:
Printable pages for workshop use, allowing for individual page printing without obscuring original document.
Binding Type
Binding Type:
Digital (PDF)
Paper Type
Paper Type Digital:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke single-cylinder, liquid-cooled
Displacement:
349.7 cc
Bore X Stroke:
83 mm x 64.5 mm
Performance
Horsepower Est:
Approx. 46-48 HP (dependent on region/tuning)
Torque Est:
Approx. 36 Nm (dependent on region/tuning)
Fuel System
Fuel Delivery:
Electronic fuel injection (Keihin 42 mm throttle body)
Fuel Type:
Unleaded gasoline, minimum 95 octane
Lubrication System
Oil Type:
Synthetic motorcycle oil, API SG/SH/SJ/SL, JASO MA/MA2
Oil Capacity:
Approx. 1.1 L (without filter change), 1.2 L (with filter change)
Cooling System
Coolant Type:
Ethylene glycol based coolant with corrosion inhibitors
Coolant Capacity:
Approx. 1.0 L
🔧 Transmission
Standard
Type:
6-speed constant mesh
Features
Clutch:
Hydraulically operated PASC clutch (Wet multi-disc)
Final Drive:
X-ring chain 5/8 x 1/4"
📐 Dimensions
Weights
Dry Weight:
Approx. 117 kg (without fuel)
Curb Weight:
Approx. 125 kg (with all fluids, ready to ride - estimated)
Fuel Tank Capacity:
Approx. 8.5 Liters
🛡️ Safety Features
Active Features
Brakes Front:
Disc brake, radially mounted Brembo 4-piston caliper, 260mm rotor
Brakes Rear:
Disc brake, Brembo 1-piston caliper, 220mm rotor
Passive Features
Frame Material:
Chromoly steel trellis frame
💡 Technology Features
Infotainment
Instrument Cluster:
Digital LCD display showing speed, RPM, trip meters, engine hours, and warning lights.
Driver Assistance
Traction Control:
Not typically featured on this off-road oriented model.
Connectivity
Diagnostics:
Features a diagnostic connector for engine management system analysis.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Recommended every 10-15 operating hours or annually.
Air Filter Cleaning:
Recommended every 5-10 operating hours or as needed based on conditions.
Spark Plug Replacement:
Recommended every 20-30 operating hours or as per manual specifications.
Valve Clearance Check:
Recommended every 20-30 operating hours or as per manual specifications.
Fluid Specifications
Brake Fluid:
DOT 4 brake fluid
Known Issues
Common Wear Items:
Clutch plates, spark plugs, air filter, tires, brake pads, fork seals, swingarm/steering bearings are common wear items.
Typical Maintenance Needs:
Regular chain maintenance and lubrication, suspension servicing, and thorough cleaning are crucial for longevity.
📚 Vehicle History
Brand Heritage
Heritage:
KTM is renowned for its off-road racing heritage, with a strong emphasis on performance and durability in extreme conditions.
Model Evolution
Evolution Impact:
The EXC-F line represents KTM's successful integration of potent four-stroke engines into lightweight, agile enduro chassis, offering a blend of off-road capability and street legality (in some configurations).
Six Days Edition:
The 'Six Days' designation historically signifies special editions commemorating the International Six Days Enduro (ISDE) with upgraded components and unique graphics.
🏆 Awards & Recognition
Recognitions
Off Road Capability:
KTM motorcycles, particularly the EXC line, are consistently recognized for their class-leading off-road performance and handling.
Motorcycle Press Reviews:
Praised for powerful yet manageable engines, stiff chassis, and high-quality suspension components.
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