2014 Kawasaki KLX110 / KLX110L Service Repair Manual
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The KLX110 and KLX110L, produced in 2014, are user-friendly mini/youth dirt bikes renowned for their approachable power and reputation for reliability. These off-road motorcycles are designed to provide an enjoyable and confidence-building experience for young riders and beginner enthusiasts. Built with characteristic engineering quality, the KLX110 series offers a simple yet capable platform for off-road adventures, making it a popular choice in its segment. This comprehensive Service Repair Manual is designed to assist owners, mechanics, and technicians in maintaining and repairing the 2014 KLX110 and KLX110L. It covers a wide array of essential information, including detailed procedures for engine systems such as the top end, lubrication, fuel, crankshaft, and transmission, as well as drivetrain components like the clutch and final drive. The manual also provides guidance on chassis systems including wheels, tires, brakes, suspension, and steering, alongside electrical system diagrams and component information. Troubleshooting, periodic maintenance, and complete overhaul instructions are all included to ensure the longevity and optimal performance of your motorcycle. 🏷️ Basic Information Identification Make: Kawasaki Model: KLX110 / KLX110L Model Code: KLX110CA, KLX110DA, KLX110CB, KLX110DB, KLX110CC, KLX110DC, KLX110CD, KLX110DD, KLX110CE, KLX110DE Year: 2014 Vehicle Type: Off-road Motorcycle Segment: Mini/Youth Dirt Bike 👋 Introduction Market Position Target Audience: Enthusiasts, DIY mechanics, service technicians working on 2014 Kawasaki KLX110/KLX110L models Category: Youth/Entry-Level Off-Road Motorcycle Competitive Analysis Key Competitors: Honda CRF110F, Yamaha TT-R110E, Suzuki DR-Z110 Key Features Manual Value Proposition: Provides all necessary information for maintenance, repair, and troubleshooting, ensuring longevity and optimal performance of the KLX110/KLX110L Vehicle Usp: User-friendly design, approachable power, and reputation for reliability in the mini-bike segment 📋 Manual Details Coverage Areas Manual Type: Service Repair Manual Language: English Format: PDF Download Page Count: Not Specified (Comprehensive) Digital Quality: High Quality PDF, Printable Availability: Instant Download 📖 Manual Coverage Systems Covered Engine Systems: Top End, Lubrication System, Fuel System, Crankshaft, Transmission Drivetrain Systems: Clutch, Final Drive Chassis Systems: Wheels, Tires, Brakes, Suspension, Steering, Frame Electrical Systems: Wiring Diagrams, Electrical Components General Information Coverage: Vehicle identification, safety precautions, general maintenance guidelines, specifications, torque values. Procedures Included General Procedures: General Information, Assembly, Disassembly Maintenance Procedures: Periodic Maintenance Repair Procedures: Service and Repair Procedures Diagnostic Procedures: Troubleshooting (Implied by Service Repair Manual) Engine Repair Procedures: Complete teardown and reassembly of top end, crankshaft, transmission, clutch, and lubrication system. Chassis Repair Procedures: Wheel and tire servicing, brake system overhaul, suspension component replacement and adjustment, steering system maintenance. Technical Depth Depth Of Coverage: Comprehensive from basic maintenance to complete engine and chassis overhaul Diagnostic Capability: Detailed schematics and troubleshooting guides Rebuild Procedures: Complete engine and component rebuild instructions 📊 Manual Specifications File Format File Format: PDF Compatibility: All Windows & Mac versions Reader Requirement: Adobe PDF Reader Print Quality Printability: All pages printable Binding Type Binding Type: Digital (N/A for printed) Paper Type Paper Type: Digital (N/A for printed) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, 2-valve, Air-cooled Displacement: 112cc Bore X Stroke: 53.0 x 53.0 mm Compression Ratio: 9.5:1 Performance Horsepower: Approx. 7.3 HP @ 8,000 RPM (Estimated, varies by model year/tuning) Torque: Approx. 7.0 Nm @ 4,000 RPM (Estimated) Fuel System Carburetor: Keihin PB20 (Typical, subject to regional variations) Fuel Type: Unleaded Gasoline Fuel Tank Capacity: 3.7 L (1.0 gal) Engine Systems Valve Train: SOHC (Single Overhead Camshaft) Cooling System: Air-cooled 🔧 Transmission Standard Transmission Type: Semi-automatic Number Of Gears: 4-speed Features Clutch Type: Wet, multi-disc Final Drive: Chain Drive Gear Ratios: Refer to manual for specific gear ratios (e.g., 1st: 2.667, 2nd: 1.933, 3rd: 1.476, 4th: 1.214) 📐 Dimensions Exterior Overall Length: 1720 mm (67.7 in) Overall Width: 770 mm (30.3 in) Overall Height: 1010 mm (39.8 in) Wheelbase: 1200 mm (47.2 in) Ground Clearance: 255 mm (10.0 in) Seat Height: 765 mm (30.1 in) Front Tire Size: 2.50-14 4PR (Typical) Rear Tire Size: 3.00-12 4PR (Typical) Weights Curb Weight: 77 kg (169.8 lbs) Dry Weight: 72 kg (158.7 lbs) Max Load Capacity: Refer to manual (typically designed for rider weight up to ~150 lbs/68 kg) 🛡️ Safety Features Ratings Safety Features: Standard motorcycle safety features; specific ratings not applicable as it is an off-road vehicle. Active Features Braking System: Front: Drum Brake; Rear: Drum Brake (KLX110), Front: Disc Brake; Rear: Drum Brake (KLX110L) Passive Features Frame Construction: Semi-double cradle, High-tensile steel 💡 Technology Features Infotainment Infotainment Features: Basic instrumentation (speedometer/odometer optional on some models), no advanced infotainment features. Driver Assistance Rider Aids: None (Focus on mechanical simplicity for off-road use). Connectivity Connectivity Features: No electronic connectivity features. 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual for specific mileage/time recommendations (typically every 1000-2000 km or annually) Air Filter Cleaning: Refer to manual (frequent checks recommended based on riding conditions) Spark Plug Replacement: Refer to manual (typically every 3000-6000 km) Fluid Specifications Engine Oil Type: API SG, SF or SE, SAE 10W-40 (Check Manual...
The KLX110 and KLX110L, produced in 2014, are user-friendly mini/youth dirt bikes renowned for their approachable power and reputation for reliability. These off-road motorcycles are designed to provide an enjoyable and confidence-building experience for young riders and beginner enthusiasts. Built with characteristic engineering quality, the KLX110 series offers a simple yet capable platform for off-road adventures, making it a popular choice in its segment.
This comprehensive Service Repair Manual is designed to assist owners, mechanics, and technicians in maintaining and repairing the 2014 KLX110 and KLX110L. It covers a wide array of essential information, including detailed procedures for engine systems such as the top end, lubrication, fuel, crankshaft, and transmission, as well as drivetrain components like the clutch and final drive. The manual also provides guidance on chassis systems including wheels, tires, brakes, suspension, and steering, alongside electrical system diagrams and component information. Troubleshooting, periodic maintenance, and complete overhaul instructions are all included to ensure the longevity and optimal performance of your motorcycle.
Basic instrumentation (speedometer/odometer optional on some models), no advanced infotainment features.
Driver Assistance
Rider Aids:
None (Focus on mechanical simplicity for off-road use).
Connectivity
Connectivity Features:
No electronic connectivity features.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific mileage/time recommendations (typically every 1000-2000 km or annually)
Air Filter Cleaning:
Refer to manual (frequent checks recommended based on riding conditions)
Spark Plug Replacement:
Refer to manual (typically every 3000-6000 km)
Fluid Specifications
Engine Oil Type:
API SG, SF or SE, SAE 10W-40 (Check Manual for Precise Specification)
Engine Oil Capacity:
1.0 L (0.9 US qt) without filter change; 1.1 L (1.0 US qt) with filter change (Consult manual for exact capacity)
Transmission Oil Type:
SAE 10W-40 API SG, SF or SE (Shared with engine oil)
Known Issues
Common Wear Items:
Brake pads, chain and sprockets, tires, clutch plates (due to typical riding conditions)
Potential Issues:
Carburetor adjustment due to altitude/temperature changes, clutch engagement sensitivity.
📚 Vehicle History
Brand Heritage
Manufacturer Heritage:
Kawasaki Heavy Industries boasts a long history in motorcycle manufacturing, known for performance and reliability across various segments.
Model Evolution
Klx Lineage:
The KLX110 series has been a staple in Kawasaki's off-road lineup, consistently updated to meet the demands of young riders and beginner enthusiasts.
Klx110L Variant:
The 'L' designation typically signifies a model with a longer swingarm and potentially taller seat height for slightly larger riders, offering an adjustable seat height option on some generations.
Production
Production Origin:
Kawasaki motorcycles are typically manufactured in Japan, with some models potentially assembled in other global locations.